Flexible manufacturing of optical structures with low surface roughness in fused silica using selective laser etching

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

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Original languageEnglish
Title of host publicationAdvanced Fabrication Technologies for Micro/Nano Optics and Photonics XVII
EditorsGeorg von Freymann, Eva Blasco, Debashis Chanda
PublisherSPIE
ISBN (electronic)9781510670563
Publication statusPublished - 2024
EventAdvanced Fabrication Technologies for Micro/Nano Optics and Photonics XVII 2024 - San Francisco, United States
Duration: 28 Jan 202431 Jan 2024

Publication series

NameProceedings of SPIE - The International Society for Optical Engineering
Volume12898
ISSN (Print)0277-786X
ISSN (electronic)1996-756X

Abstract

Selective laser etching (SLE) enables highly precise 3-dimensional structuring of glasses with a resolution of a few µm. The procedure requires two main process steps. First, the desired structure design created beforehand is transferred inside the glass by a fs-pulsed laser. Subsequently, the glass is placed in acid or a lye, respectively, to etch the modified area. Hereby, the required liquid for the post-processing step depends on the used glass type. In our work, we performed a detailed investigation of the structuring of fused silica with subsequent etching by KOH solution. We studied the influence of different writing parameters such as laser power, repetition rate, polarization, stage motion speed and hatching distance towards an optimized surface roughness which is crucial for optical applications. Hereby, we were able to reliably achieve surface roughness values of ~40 nm and realize first waveguiding structures. Additionally, we also structured the glass periodically with feature sizes of less than 1 µm. The process developed is not limited to the structuring of flat glass substrates. Also standard glass fibers were employed to realize free access to the fiber core and create integrated optical structures for sensing. We will present our latest results of structuring and etching different types of glasses and geometries achieved by varying the laser parameters with and without a subsequent tempering step. Various optical structures were created and characterized as well as their feasibility for utilization as optical sensors demonstrated.

Keywords

    Diffractive elements, Optical Manufacturing, Selective laser etching, Substractive manufacturing

ASJC Scopus subject areas

Cite this

Flexible manufacturing of optical structures with low surface roughness in fused silica using selective laser etching. / Günther, Axel; Philip, Denny; Zheng, Lei et al.
Advanced Fabrication Technologies for Micro/Nano Optics and Photonics XVII. ed. / Georg von Freymann; Eva Blasco; Debashis Chanda. SPIE, 2024. 128980B (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 12898).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Günther, A, Philip, D, Zheng, L, Kowalsky, W & Roth, B 2024, Flexible manufacturing of optical structures with low surface roughness in fused silica using selective laser etching. in G von Freymann, E Blasco & D Chanda (eds), Advanced Fabrication Technologies for Micro/Nano Optics and Photonics XVII., 128980B, Proceedings of SPIE - The International Society for Optical Engineering, vol. 12898, SPIE, Advanced Fabrication Technologies for Micro/Nano Optics and Photonics XVII 2024, San Francisco, United States, 28 Jan 2024. https://doi.org/10.1117/12.3000221
Günther, A., Philip, D., Zheng, L., Kowalsky, W., & Roth, B. (2024). Flexible manufacturing of optical structures with low surface roughness in fused silica using selective laser etching. In G. von Freymann, E. Blasco, & D. Chanda (Eds.), Advanced Fabrication Technologies for Micro/Nano Optics and Photonics XVII Article 128980B (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 12898). SPIE. https://doi.org/10.1117/12.3000221
Günther A, Philip D, Zheng L, Kowalsky W, Roth B. Flexible manufacturing of optical structures with low surface roughness in fused silica using selective laser etching. In von Freymann G, Blasco E, Chanda D, editors, Advanced Fabrication Technologies for Micro/Nano Optics and Photonics XVII. SPIE. 2024. 128980B. (Proceedings of SPIE - The International Society for Optical Engineering). Epub 2024 Mar 13. doi: 10.1117/12.3000221
Günther, Axel ; Philip, Denny ; Zheng, Lei et al. / Flexible manufacturing of optical structures with low surface roughness in fused silica using selective laser etching. Advanced Fabrication Technologies for Micro/Nano Optics and Photonics XVII. editor / Georg von Freymann ; Eva Blasco ; Debashis Chanda. SPIE, 2024. (Proceedings of SPIE - The International Society for Optical Engineering).
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abstract = "Selective laser etching (SLE) enables highly precise 3-dimensional structuring of glasses with a resolution of a few µm. The procedure requires two main process steps. First, the desired structure design created beforehand is transferred inside the glass by a fs-pulsed laser. Subsequently, the glass is placed in acid or a lye, respectively, to etch the modified area. Hereby, the required liquid for the post-processing step depends on the used glass type. In our work, we performed a detailed investigation of the structuring of fused silica with subsequent etching by KOH solution. We studied the influence of different writing parameters such as laser power, repetition rate, polarization, stage motion speed and hatching distance towards an optimized surface roughness which is crucial for optical applications. Hereby, we were able to reliably achieve surface roughness values of ~40 nm and realize first waveguiding structures. Additionally, we also structured the glass periodically with feature sizes of less than 1 µm. The process developed is not limited to the structuring of flat glass substrates. Also standard glass fibers were employed to realize free access to the fiber core and create integrated optical structures for sensing. We will present our latest results of structuring and etching different types of glasses and geometries achieved by varying the laser parameters with and without a subsequent tempering step. Various optical structures were created and characterized as well as their feasibility for utilization as optical sensors demonstrated.",
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