Virtual element method for cross-wedge rolling during tailored forming processes

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

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OriginalspracheEnglisch
Seiten (von - bis)713-718
Seitenumfang6
FachzeitschriftProcedia Manufacturing
Jahrgang47
Frühes Online-Datum26 Apr. 2020
PublikationsstatusVeröffentlicht - 2020
Veranstaltung23rd International Conference on Material Forming, ESAFORM 2020 - Cottbus, Deutschland
Dauer: 4 Mai 2020 → …

Abstract

In this work we present an application of the virtual element method (VEM) to a forming process of hybrid metallic structures by cross-wedge rolling. The modeling of that process is embedded in a thermomechanical framework undergoing large deformations, as outlined in [1, 2]. Since forming processes include mostly huge displacements within a plastic regime, the difficulty of an accurate numerical treatment arises. As shown in [3], VEM illustrates a stable, robust and quadratic convergence rate under extreme loading conditions in many fields of numerical mechanics. Numerically, the forming process is achieved by assigning time-dependent boundary conditions instead of modeling the contact mechanics yielding to a simplified formulation. Based on the two metallic combinations of steel and aluminum, different material properties are considered in the simulations. The purpose of this contribution is to illustrate the effectiveness of such a non-contact macroscopic framework by employing suitable boundary conditions within a virtual element scheme. A comparison with the classical finite element method (FEM) is performed to demonstrate the efficiency of the chosen approach. The numerical examples proposed in this work stem out from the DFG Collaborative Research Centre (CRC) 1153 “Process chain for the production of hybrid high-performance components through tailored forming”.

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Virtual element method for cross-wedge rolling during tailored forming processes. / Böhm, Christoph; Kruse, Jens; Stonis, Malte et al.
in: Procedia Manufacturing, Jahrgang 47, 2020, S. 713-718.

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Böhm C, Kruse J, Stonis M, Aldakheel F, Wriggers P. Virtual element method for cross-wedge rolling during tailored forming processes. Procedia Manufacturing. 2020;47:713-718. Epub 2020 Apr 26. doi: 10.1016/j.promfg.2020.04.220, 10.15488/15994
Böhm, Christoph ; Kruse, Jens ; Stonis, Malte et al. / Virtual element method for cross-wedge rolling during tailored forming processes. in: Procedia Manufacturing. 2020 ; Jahrgang 47. S. 713-718.
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T1 - Virtual element method for cross-wedge rolling during tailored forming processes

AU - Böhm, Christoph

AU - Kruse, Jens

AU - Stonis, Malte

AU - Aldakheel, Fadi

AU - Wriggers, Peter

N1 - Funding information: The authors want to acknowledge the Deutsche Forschungsgemeinschaft (DFG) with the Collaborative Research Center 1153 (CRC 1153) “Process chain for the production of hybrid high-performance components through tailored forming”. The results presented in this work were obtained by a cooperation between the subprojects C4 and B1 within the CRC 1153.

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N2 - In this work we present an application of the virtual element method (VEM) to a forming process of hybrid metallic structures by cross-wedge rolling. The modeling of that process is embedded in a thermomechanical framework undergoing large deformations, as outlined in [1, 2]. Since forming processes include mostly huge displacements within a plastic regime, the difficulty of an accurate numerical treatment arises. As shown in [3], VEM illustrates a stable, robust and quadratic convergence rate under extreme loading conditions in many fields of numerical mechanics. Numerically, the forming process is achieved by assigning time-dependent boundary conditions instead of modeling the contact mechanics yielding to a simplified formulation. Based on the two metallic combinations of steel and aluminum, different material properties are considered in the simulations. The purpose of this contribution is to illustrate the effectiveness of such a non-contact macroscopic framework by employing suitable boundary conditions within a virtual element scheme. A comparison with the classical finite element method (FEM) is performed to demonstrate the efficiency of the chosen approach. The numerical examples proposed in this work stem out from the DFG Collaborative Research Centre (CRC) 1153 “Process chain for the production of hybrid high-performance components through tailored forming”.

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