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Sensor Inserts on Spherical Surfaces for Temperature Measurement in Wear Contacts

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Details

OriginalspracheEnglisch
Titel des Sammelwerks2023 IEEE SENSORS
Seiten1-4
ISBN (elektronisch)979-8-3503-0387-2
PublikationsstatusVeröffentlicht - 2023

Publikationsreihe

NameProceedings of IEEE Sensors
ISSN (Print)1930-0395
ISSN (elektronisch)2168-9229

Abstract

Wear and the resulting temperature has a significant influence on the frictional contact behavior of two surfaces in contact. In order to establish accurate wear prediction models, it is essential to measure the temperature at the point of action. This work shows the approach for manufacturing a component-inherent temperature sensor on a ceramic sphere via laser structuring in order to measure friction-induced temperature changes precisely at the point of action during tribologically relevant ball-on-disc tests. Within this paper, different sensor layouts are tested and the sensor fabrication and high temperature contacting via laser direct structuring on ceramics is revealed in detail. A TCR of 2440pm 123 ppm /°C could be achieved after an annealing process for the layout with the smallest line width. Measurements of the wear resistance of the Al 2O 3 layer showed, that the sensors life span enables a sliding distance of at least 1,000 mm. During the tribological testing, friction induced temperature changes as well as short-term temperature peaks were measured.

ASJC Scopus Sachgebiete

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Sensor Inserts on Spherical Surfaces for Temperature Measurement in Wear Contacts. / Raumel, Selina; Wurz, Marc Christopher.
2023 IEEE SENSORS. 2023. S. 1-4 (Proceedings of IEEE Sensors).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Raumel S, Wurz MC. Sensor Inserts on Spherical Surfaces for Temperature Measurement in Wear Contacts. in 2023 IEEE SENSORS. 2023. S. 1-4. (Proceedings of IEEE Sensors). doi: 10.1109/SENSORS56945.2023.10324975, 10.15488/18946
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abstract = "Wear and the resulting temperature has a significant influence on the frictional contact behavior of two surfaces in contact. In order to establish accurate wear prediction models, it is essential to measure the temperature at the point of action. This work shows the approach for manufacturing a component-inherent temperature sensor on a ceramic sphere via laser structuring in order to measure friction-induced temperature changes precisely at the point of action during tribologically relevant ball-on-disc tests. Within this paper, different sensor layouts are tested and the sensor fabrication and high temperature contacting via laser direct structuring on ceramics is revealed in detail. A TCR of 2440pm 123 ppm /°C could be achieved after an annealing process for the layout with the smallest line width. Measurements of the wear resistance of the Al 2O 3 layer showed, that the sensors life span enables a sliding distance of at least 1,000 mm. During the tribological testing, friction induced temperature changes as well as short-term temperature peaks were measured.",
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AU - Wurz, Marc Christopher

N1 - Funding Information: The project was funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation)—Project-ID 394563137-SFB 1368 (TP-C03).

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N2 - Wear and the resulting temperature has a significant influence on the frictional contact behavior of two surfaces in contact. In order to establish accurate wear prediction models, it is essential to measure the temperature at the point of action. This work shows the approach for manufacturing a component-inherent temperature sensor on a ceramic sphere via laser structuring in order to measure friction-induced temperature changes precisely at the point of action during tribologically relevant ball-on-disc tests. Within this paper, different sensor layouts are tested and the sensor fabrication and high temperature contacting via laser direct structuring on ceramics is revealed in detail. A TCR of 2440pm 123 ppm /°C could be achieved after an annealing process for the layout with the smallest line width. Measurements of the wear resistance of the Al 2O 3 layer showed, that the sensors life span enables a sliding distance of at least 1,000 mm. During the tribological testing, friction induced temperature changes as well as short-term temperature peaks were measured.

AB - Wear and the resulting temperature has a significant influence on the frictional contact behavior of two surfaces in contact. In order to establish accurate wear prediction models, it is essential to measure the temperature at the point of action. This work shows the approach for manufacturing a component-inherent temperature sensor on a ceramic sphere via laser structuring in order to measure friction-induced temperature changes precisely at the point of action during tribologically relevant ball-on-disc tests. Within this paper, different sensor layouts are tested and the sensor fabrication and high temperature contacting via laser direct structuring on ceramics is revealed in detail. A TCR of 2440pm 123 ppm /°C could be achieved after an annealing process for the layout with the smallest line width. Measurements of the wear resistance of the Al 2O 3 layer showed, that the sensors life span enables a sliding distance of at least 1,000 mm. During the tribological testing, friction induced temperature changes as well as short-term temperature peaks were measured.

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