Characterization of the tribologically relevant cover layers formed on copper in oxygen and oxygen-free conditions

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OriginalspracheEnglisch
Seiten (von - bis)1505–1521
Seitenumfang17
FachzeitschriftFriction
Jahrgang11
Ausgabenummer8
Frühes Online-Datum3 Feb. 2023
PublikationsstatusVeröffentlicht - Aug. 2023

Abstract

Engineering in vacuum or under a protective atmosphere permits the production of materials, wherever the absence of oxygen is an essential demand for a successful processing. However, very few studies have provided quantitative evidence of the effect of oxidized surfaces to tribological properties. In the current study on 99.99% pure copper, it is revealed that tribo-oxidation and the resulting increased abrasive wear can be suppressed by processing in an extreme high vacuum (XHV) adequate environment. The XHV adequate atmosphere was realized by using a silane-doped shielding gas (1.5 vol% SiH4 in argon). To analyse the influence of the ambient atmosphere on the tribological and mechanical properties, a ball—disk tribometer and a nanoindenter were used in air, argon, and silane-doped argon atmosphere for temperatures up to 800 °C. Resistance measurements of the resulting coatings were carried out. To characterize the microstructures and the chemical compositions of the samples, the scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD) were used. The investigations have revealed a formation of η-Cu3Si in silane-doped atmosphere at 300 °C, as well as various intermediate stages of copper silicides. At temperatures above 300 °C, the formation of γ-Cu5Si were detected. The formation was linked to an increase in hardness from 1.95 to 5.44 GPa, while the Young’s modulus increased by 46% to 178 GPa, with the significant reduction of the wear volume by a factor of 4.5 and the suppression of further oxidation and susceptibility of chemical wear. In addition, the relevant diffusion processes were identified using molecular dynamics (MD) simulations. [Figure not available: see fulltext.].

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Characterization of the tribologically relevant cover layers formed on copper in oxygen and oxygen-free conditions. / Raumel, Selina; Barienti, Khemais; Luu, Hoang Thien et al.
in: Friction, Jahrgang 11, Nr. 8, 08.2023, S. 1505–1521.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Raumel S, Barienti K, Luu HT, Merkert N, Dencker F, Nürnberger F et al. Characterization of the tribologically relevant cover layers formed on copper in oxygen and oxygen-free conditions. Friction. 2023 Aug;11(8):1505–1521. Epub 2023 Feb 3. doi: 10.1007/s40544-022-0695-5
Raumel, Selina ; Barienti, Khemais ; Luu, Hoang Thien et al. / Characterization of the tribologically relevant cover layers formed on copper in oxygen and oxygen-free conditions. in: Friction. 2023 ; Jahrgang 11, Nr. 8. S. 1505–1521.
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abstract = "Engineering in vacuum or under a protective atmosphere permits the production of materials, wherever the absence of oxygen is an essential demand for a successful processing. However, very few studies have provided quantitative evidence of the effect of oxidized surfaces to tribological properties. In the current study on 99.99% pure copper, it is revealed that tribo-oxidation and the resulting increased abrasive wear can be suppressed by processing in an extreme high vacuum (XHV) adequate environment. The XHV adequate atmosphere was realized by using a silane-doped shielding gas (1.5 vol% SiH4 in argon). To analyse the influence of the ambient atmosphere on the tribological and mechanical properties, a ball—disk tribometer and a nanoindenter were used in air, argon, and silane-doped argon atmosphere for temperatures up to 800 °C. Resistance measurements of the resulting coatings were carried out. To characterize the microstructures and the chemical compositions of the samples, the scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD) were used. The investigations have revealed a formation of η-Cu3Si in silane-doped atmosphere at 300 °C, as well as various intermediate stages of copper silicides. At temperatures above 300 °C, the formation of γ-Cu5Si were detected. The formation was linked to an increase in hardness from 1.95 to 5.44 GPa, while the Young{\textquoteright}s modulus increased by 46% to 178 GPa, with the significant reduction of the wear volume by a factor of 4.5 and the suppression of further oxidation and susceptibility of chemical wear. In addition, the relevant diffusion processes were identified using molecular dynamics (MD) simulations. [Figure not available: see fulltext.].",
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author = "Selina Raumel and Khemais Barienti and Luu, {Hoang Thien} and Nina Merkert and Folke Dencker and Florian N{\"u}rnberger and Maier, {Hans J{\"u}rgen} and Wurz, {Marc Christopher}",
note = "Funding information: The project was funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) (No. 394563137 SFB 1368). Hoang-Thien LUU and Nina MERKERT gratefully acknowledge for the support from the Simulation Science Center Clausthal/G{\"o}ttingen. The computations were performed with resources provided by the North-German Supercomputing Alliance (HLRN). The project was funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) (No. 394563137 SFB 1368). Hoang-Thien LUU and Nina MERKERT gratefully acknowledge for the support from the Simulation Science Center Clausthal/G{\"o}ttingen. The computations were performed with resources provided by the North-German Supercomputing Alliance (HLRN). ",
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T1 - Characterization of the tribologically relevant cover layers formed on copper in oxygen and oxygen-free conditions

AU - Raumel, Selina

AU - Barienti, Khemais

AU - Luu, Hoang Thien

AU - Merkert, Nina

AU - Dencker, Folke

AU - Nürnberger, Florian

AU - Maier, Hans Jürgen

AU - Wurz, Marc Christopher

N1 - Funding information: The project was funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) (No. 394563137 SFB 1368). Hoang-Thien LUU and Nina MERKERT gratefully acknowledge for the support from the Simulation Science Center Clausthal/Göttingen. The computations were performed with resources provided by the North-German Supercomputing Alliance (HLRN). The project was funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) (No. 394563137 SFB 1368). Hoang-Thien LUU and Nina MERKERT gratefully acknowledge for the support from the Simulation Science Center Clausthal/Göttingen. The computations were performed with resources provided by the North-German Supercomputing Alliance (HLRN).

PY - 2023/8

Y1 - 2023/8

N2 - Engineering in vacuum or under a protective atmosphere permits the production of materials, wherever the absence of oxygen is an essential demand for a successful processing. However, very few studies have provided quantitative evidence of the effect of oxidized surfaces to tribological properties. In the current study on 99.99% pure copper, it is revealed that tribo-oxidation and the resulting increased abrasive wear can be suppressed by processing in an extreme high vacuum (XHV) adequate environment. The XHV adequate atmosphere was realized by using a silane-doped shielding gas (1.5 vol% SiH4 in argon). To analyse the influence of the ambient atmosphere on the tribological and mechanical properties, a ball—disk tribometer and a nanoindenter were used in air, argon, and silane-doped argon atmosphere for temperatures up to 800 °C. Resistance measurements of the resulting coatings were carried out. To characterize the microstructures and the chemical compositions of the samples, the scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD) were used. The investigations have revealed a formation of η-Cu3Si in silane-doped atmosphere at 300 °C, as well as various intermediate stages of copper silicides. At temperatures above 300 °C, the formation of γ-Cu5Si were detected. The formation was linked to an increase in hardness from 1.95 to 5.44 GPa, while the Young’s modulus increased by 46% to 178 GPa, with the significant reduction of the wear volume by a factor of 4.5 and the suppression of further oxidation and susceptibility of chemical wear. In addition, the relevant diffusion processes were identified using molecular dynamics (MD) simulations. [Figure not available: see fulltext.].

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