Novel Alloying Strategy to Improve Brazing Properties on Nickel Based Superalloys for Aircrafts Turbine Application

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

Research Organisations

External Research Organisations

  • MTU Maintenance
  • MTU Aero Engines
  • MTU Aero Engines AG
  • TU Dortmund University
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Details

Original languageEnglish
Title of host publicationManufacturing Materials and Metallurgy; Microturbines, Turbochargers, and Small Turbomachines; Oil and Gas Applications; Steam Turbine
PublisherAmerican Society of Mechanical Engineers(ASME)
ISBN (electronic)9780791888018
Publication statusPublished - 2024
Event69th ASME Turbo Expo 2024: Turbomachinery Technical Conference and Exposition, GT 2024 - London, United Kingdom (UK)
Duration: 24 Jun 202428 Jun 2024

Publication series

NameProceedings of the ASME Turbo Expo
Volume9

Abstract

The continuous improvement of high potential repair technologies is an essential driver for cost-effective and sustainable aviation. To withstand extreme forces and temperaturestheturbinesectionofaircraftenginesismadefrom Nickel-based superalloys. This class of materials routinely develops cracks and geometrical deviations in service which require a brazingrepair, thus making brazing anindispensable key technology. This studyseeks to improvebrazing properties on Nickel-based superalloys for aircraft applications. Facilitatedbymaterialssimulation,anovelalloyingstrategyis outlinedtodesignthebrazealloychemistry.Thedesigncriteria are established on the optimization of major microstructural properties influencing the mechanical properties known for repairbrazedjoints.Theproposeddesigncriteriawereapplied tothedevelopmentoftwonewbrazealloys.Thenewalloydesign approach is validated experimentally by using the developed alloys. Mechanical properties of brazed samples made from Nickel-based superalloys were investigated at a service equivalent temperature of 871°C. Results indicate that the ultimate tensilestrengthat 871°C is 20.5% higher thanthat publishedforlegacybrazealloys.Thisstudyprovidesabasisfor the development of repair technologies applicable to further superalloys.

Keywords

    Maintenance, Materials simulation, Nickel-based superalloys, Repair and Overhaul (MRO), Repair Brazing, Transient liquid phase bonding

ASJC Scopus subject areas

Cite this

Novel Alloying Strategy to Improve Brazing Properties on Nickel Based Superalloys for Aircrafts Turbine Application. / Reker, Dirk Wilhelm; Sowa, Roman; Schwalbe, Caspar et al.
Manufacturing Materials and Metallurgy; Microturbines, Turbochargers, and Small Turbomachines; Oil and Gas Applications; Steam Turbine. American Society of Mechanical Engineers(ASME), 2024. V009T17A002 (Proceedings of the ASME Turbo Expo; Vol. 9).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Reker, DW, Sowa, R, Schwalbe, C, Seidel, F, Moehwald, K, Nicolaus, M, Wackenrohr, S & Tillmann, W 2024, Novel Alloying Strategy to Improve Brazing Properties on Nickel Based Superalloys for Aircrafts Turbine Application. in Manufacturing Materials and Metallurgy; Microturbines, Turbochargers, and Small Turbomachines; Oil and Gas Applications; Steam Turbine., V009T17A002, Proceedings of the ASME Turbo Expo, vol. 9, American Society of Mechanical Engineers(ASME), 69th ASME Turbo Expo 2024: Turbomachinery Technical Conference and Exposition, GT 2024, London, United Kingdom (UK), 24 Jun 2024. https://doi.org/10.1115/GT2024-121186
Reker, D. W., Sowa, R., Schwalbe, C., Seidel, F., Moehwald, K., Nicolaus, M., Wackenrohr, S., & Tillmann, W. (2024). Novel Alloying Strategy to Improve Brazing Properties on Nickel Based Superalloys for Aircrafts Turbine Application. In Manufacturing Materials and Metallurgy; Microturbines, Turbochargers, and Small Turbomachines; Oil and Gas Applications; Steam Turbine Article V009T17A002 (Proceedings of the ASME Turbo Expo; Vol. 9). American Society of Mechanical Engineers(ASME). https://doi.org/10.1115/GT2024-121186
Reker DW, Sowa R, Schwalbe C, Seidel F, Moehwald K, Nicolaus M et al. Novel Alloying Strategy to Improve Brazing Properties on Nickel Based Superalloys for Aircrafts Turbine Application. In Manufacturing Materials and Metallurgy; Microturbines, Turbochargers, and Small Turbomachines; Oil and Gas Applications; Steam Turbine. American Society of Mechanical Engineers(ASME). 2024. V009T17A002. (Proceedings of the ASME Turbo Expo). doi: 10.1115/GT2024-121186
Reker, Dirk Wilhelm ; Sowa, Roman ; Schwalbe, Caspar et al. / Novel Alloying Strategy to Improve Brazing Properties on Nickel Based Superalloys for Aircrafts Turbine Application. Manufacturing Materials and Metallurgy; Microturbines, Turbochargers, and Small Turbomachines; Oil and Gas Applications; Steam Turbine. American Society of Mechanical Engineers(ASME), 2024. (Proceedings of the ASME Turbo Expo).
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abstract = "The continuous improvement of high potential repair technologies is an essential driver for cost-effective and sustainable aviation. To withstand extreme forces and temperaturestheturbinesectionofaircraftenginesismadefrom Nickel-based superalloys. This class of materials routinely develops cracks and geometrical deviations in service which require a brazingrepair, thus making brazing anindispensable key technology. This studyseeks to improvebrazing properties on Nickel-based superalloys for aircraft applications. Facilitatedbymaterialssimulation,anovelalloyingstrategyis outlinedtodesignthebrazealloychemistry.Thedesigncriteria are established on the optimization of major microstructural properties influencing the mechanical properties known for repairbrazedjoints.Theproposeddesigncriteriawereapplied tothedevelopmentoftwonewbrazealloys.Thenewalloydesign approach is validated experimentally by using the developed alloys. Mechanical properties of brazed samples made from Nickel-based superalloys were investigated at a service equivalent temperature of 871°C. Results indicate that the ultimate tensilestrengthat 871°C is 20.5% higher thanthat publishedforlegacybrazealloys.Thisstudyprovidesabasisfor the development of repair technologies applicable to further superalloys.",
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AU - Reker, Dirk Wilhelm

AU - Sowa, Roman

AU - Schwalbe, Caspar

AU - Seidel, Frank

AU - Moehwald, Kai

AU - Nicolaus, Martin

AU - Wackenrohr, Steffen

AU - Tillmann, Wolfgang

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