Novel Alloying Strategy to Improve Brazing Properties on Nickel Based Superalloys for Aircrafts Turbine Application

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

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Externe Organisationen

  • MTU Maintenance
  • MTU Aero Engines
  • MTU Maintenance GmbH
  • Technische Universität Dortmund
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Details

OriginalspracheEnglisch
Titel des SammelwerksManufacturing Materials and Metallurgy; Microturbines, Turbochargers, and Small Turbomachines; Oil and Gas Applications; Steam Turbine
Herausgeber (Verlag)American Society of Mechanical Engineers(ASME)
ISBN (elektronisch)9780791888018
PublikationsstatusVeröffentlicht - 2024
Veranstaltung69th ASME Turbo Expo 2024: Turbomachinery Technical Conference and Exposition, GT 2024 - London, Großbritannien / Vereinigtes Königreich
Dauer: 24 Juni 202428 Juni 2024

Publikationsreihe

NameProceedings of the ASME Turbo Expo
Band9

Abstract

The continuous improvement of high potential repair technologies is an essential driver for cost-effective and sustainable aviation. To withstand extreme forces and temperaturestheturbinesectionofaircraftenginesismadefrom Nickel-based superalloys. This class of materials routinely develops cracks and geometrical deviations in service which require a brazingrepair, thus making brazing anindispensable key technology. This studyseeks to improvebrazing properties on Nickel-based superalloys for aircraft applications. Facilitatedbymaterialssimulation,anovelalloyingstrategyis outlinedtodesignthebrazealloychemistry.Thedesigncriteria are established on the optimization of major microstructural properties influencing the mechanical properties known for repairbrazedjoints.Theproposeddesigncriteriawereapplied tothedevelopmentoftwonewbrazealloys.Thenewalloydesign approach is validated experimentally by using the developed alloys. Mechanical properties of brazed samples made from Nickel-based superalloys were investigated at a service equivalent temperature of 871°C. Results indicate that the ultimate tensilestrengthat 871°C is 20.5% higher thanthat publishedforlegacybrazealloys.Thisstudyprovidesabasisfor the development of repair technologies applicable to further superalloys.

ASJC Scopus Sachgebiete

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Novel Alloying Strategy to Improve Brazing Properties on Nickel Based Superalloys for Aircrafts Turbine Application. / Reker, Dirk Wilhelm; Sowa, Roman; Schwalbe, Caspar et al.
Manufacturing Materials and Metallurgy; Microturbines, Turbochargers, and Small Turbomachines; Oil and Gas Applications; Steam Turbine. American Society of Mechanical Engineers(ASME), 2024. V009T17A002 (Proceedings of the ASME Turbo Expo; Band 9).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Reker, DW, Sowa, R, Schwalbe, C, Seidel, F, Moehwald, K, Nicolaus, M, Wackenrohr, S & Tillmann, W 2024, Novel Alloying Strategy to Improve Brazing Properties on Nickel Based Superalloys for Aircrafts Turbine Application. in Manufacturing Materials and Metallurgy; Microturbines, Turbochargers, and Small Turbomachines; Oil and Gas Applications; Steam Turbine., V009T17A002, Proceedings of the ASME Turbo Expo, Bd. 9, American Society of Mechanical Engineers(ASME), 69th ASME Turbo Expo 2024: Turbomachinery Technical Conference and Exposition, GT 2024, London, Großbritannien / Vereinigtes Königreich, 24 Juni 2024. https://doi.org/10.1115/GT2024-121186
Reker, D. W., Sowa, R., Schwalbe, C., Seidel, F., Moehwald, K., Nicolaus, M., Wackenrohr, S., & Tillmann, W. (2024). Novel Alloying Strategy to Improve Brazing Properties on Nickel Based Superalloys for Aircrafts Turbine Application. In Manufacturing Materials and Metallurgy; Microturbines, Turbochargers, and Small Turbomachines; Oil and Gas Applications; Steam Turbine Artikel V009T17A002 (Proceedings of the ASME Turbo Expo; Band 9). American Society of Mechanical Engineers(ASME). https://doi.org/10.1115/GT2024-121186
Reker DW, Sowa R, Schwalbe C, Seidel F, Moehwald K, Nicolaus M et al. Novel Alloying Strategy to Improve Brazing Properties on Nickel Based Superalloys for Aircrafts Turbine Application. in Manufacturing Materials and Metallurgy; Microturbines, Turbochargers, and Small Turbomachines; Oil and Gas Applications; Steam Turbine. American Society of Mechanical Engineers(ASME). 2024. V009T17A002. (Proceedings of the ASME Turbo Expo). doi: 10.1115/GT2024-121186
Reker, Dirk Wilhelm ; Sowa, Roman ; Schwalbe, Caspar et al. / Novel Alloying Strategy to Improve Brazing Properties on Nickel Based Superalloys for Aircrafts Turbine Application. Manufacturing Materials and Metallurgy; Microturbines, Turbochargers, and Small Turbomachines; Oil and Gas Applications; Steam Turbine. American Society of Mechanical Engineers(ASME), 2024. (Proceedings of the ASME Turbo Expo).
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title = "Novel Alloying Strategy to Improve Brazing Properties on Nickel Based Superalloys for Aircrafts Turbine Application",
abstract = "The continuous improvement of high potential repair technologies is an essential driver for cost-effective and sustainable aviation. To withstand extreme forces and temperaturestheturbinesectionofaircraftenginesismadefrom Nickel-based superalloys. This class of materials routinely develops cracks and geometrical deviations in service which require a brazingrepair, thus making brazing anindispensable key technology. This studyseeks to improvebrazing properties on Nickel-based superalloys for aircraft applications. Facilitatedbymaterialssimulation,anovelalloyingstrategyis outlinedtodesignthebrazealloychemistry.Thedesigncriteria are established on the optimization of major microstructural properties influencing the mechanical properties known for repairbrazedjoints.Theproposeddesigncriteriawereapplied tothedevelopmentoftwonewbrazealloys.Thenewalloydesign approach is validated experimentally by using the developed alloys. Mechanical properties of brazed samples made from Nickel-based superalloys were investigated at a service equivalent temperature of 871°C. Results indicate that the ultimate tensilestrengthat 871°C is 20.5% higher thanthat publishedforlegacybrazealloys.Thisstudyprovidesabasisfor the development of repair technologies applicable to further superalloys.",
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AU - Reker, Dirk Wilhelm

AU - Sowa, Roman

AU - Schwalbe, Caspar

AU - Seidel, Frank

AU - Moehwald, Kai

AU - Nicolaus, Martin

AU - Wackenrohr, Steffen

AU - Tillmann, Wolfgang

N1 - Publisher Copyright: Copyright © 2024 by ASME.

PY - 2024

Y1 - 2024

N2 - The continuous improvement of high potential repair technologies is an essential driver for cost-effective and sustainable aviation. To withstand extreme forces and temperaturestheturbinesectionofaircraftenginesismadefrom Nickel-based superalloys. This class of materials routinely develops cracks and geometrical deviations in service which require a brazingrepair, thus making brazing anindispensable key technology. This studyseeks to improvebrazing properties on Nickel-based superalloys for aircraft applications. Facilitatedbymaterialssimulation,anovelalloyingstrategyis outlinedtodesignthebrazealloychemistry.Thedesigncriteria are established on the optimization of major microstructural properties influencing the mechanical properties known for repairbrazedjoints.Theproposeddesigncriteriawereapplied tothedevelopmentoftwonewbrazealloys.Thenewalloydesign approach is validated experimentally by using the developed alloys. Mechanical properties of brazed samples made from Nickel-based superalloys were investigated at a service equivalent temperature of 871°C. Results indicate that the ultimate tensilestrengthat 871°C is 20.5% higher thanthat publishedforlegacybrazealloys.Thisstudyprovidesabasisfor the development of repair technologies applicable to further superalloys.

AB - The continuous improvement of high potential repair technologies is an essential driver for cost-effective and sustainable aviation. To withstand extreme forces and temperaturestheturbinesectionofaircraftenginesismadefrom Nickel-based superalloys. This class of materials routinely develops cracks and geometrical deviations in service which require a brazingrepair, thus making brazing anindispensable key technology. This studyseeks to improvebrazing properties on Nickel-based superalloys for aircraft applications. Facilitatedbymaterialssimulation,anovelalloyingstrategyis outlinedtodesignthebrazealloychemistry.Thedesigncriteria are established on the optimization of major microstructural properties influencing the mechanical properties known for repairbrazedjoints.Theproposeddesigncriteriawereapplied tothedevelopmentoftwonewbrazealloys.Thenewalloydesign approach is validated experimentally by using the developed alloys. Mechanical properties of brazed samples made from Nickel-based superalloys were investigated at a service equivalent temperature of 871°C. Results indicate that the ultimate tensilestrengthat 871°C is 20.5% higher thanthat publishedforlegacybrazealloys.Thisstudyprovidesabasisfor the development of repair technologies applicable to further superalloys.

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KW - Nickel-based superalloys

KW - Repair and Overhaul (MRO)

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