Loading [MathJax]/extensions/tex2jax.js

Fast Contact Detection via Fusion of Joint and Inertial Sensors for Parallel Robots in Human-Robot Collaboration

Research output: Contribution to journalArticleResearchpeer review

Authors

Research Organisations

External Research Organisations

  • Technische Universität Berlin

Details

Original languageEnglish
Pages (from-to)7547 - 7554
Number of pages8
JournalIEEE Robotics and Automation Letters
Volume10
Issue number7
Early online date2 Jun 2025
Publication statusPublished - Jul 2025

Abstract

Fast contact detection is crucial for safe human-robot collaboration. Observers based on proprioceptive information can be used for contact detection but have first-order error dynamics, which results in delays. Sensor fusion based on inertial measurement units (IMUs) consisting of accelerometers and gyroscopes is advantageous for reducing delays. The acceleration estimation enables the direct calculation of external forces. For serial robots, the installation of multiple accelerometers and gyroscopes is required for dynamics modeling since the joint coordinates are the minimal coordinates. Alternatively, parallel robots (PRs) offer the potential to use only one IMU on the end-effector platform, which already presents the minimal coordinates of the PR. This work introduces a sensor-fusion method for contact detection using encoders and only one low-cost, consumer-grade IMU for a PR. The end-effector accelerations are estimated by an extended Kalman filter and incorporated into the dynamics to calculate external forces. In real-world experiments with a planar PR, we demonstrate that this approach reduces the detection duration by up to 50% compared to a momentum observer and enables collision and clamping detection within 3–39 ms.

Keywords

    parallel robots, Safety in human-robot interaction, sensor fusion, parallel robots (PRs)

ASJC Scopus subject areas

Cite this

Fast Contact Detection via Fusion of Joint and Inertial Sensors for Parallel Robots in Human-Robot Collaboration. / Mohammad, Aran; Piosik, Jan; Lehmann, Dustin et al.
In: IEEE Robotics and Automation Letters, Vol. 10, No. 7, 07.2025, p. 7547 - 7554.

Research output: Contribution to journalArticleResearchpeer review

Mohammad A, Piosik J, Lehmann D, Seel T, Schappler M. Fast Contact Detection via Fusion of Joint and Inertial Sensors for Parallel Robots in Human-Robot Collaboration. IEEE Robotics and Automation Letters. 2025 Jul;10(7):7547 - 7554. Epub 2025 Jun 2. doi: 10.1109/LRA.2025.3575326, 10.48550/arXiv.2505.08334
Mohammad, Aran ; Piosik, Jan ; Lehmann, Dustin et al. / Fast Contact Detection via Fusion of Joint and Inertial Sensors for Parallel Robots in Human-Robot Collaboration. In: IEEE Robotics and Automation Letters. 2025 ; Vol. 10, No. 7. pp. 7547 - 7554.
Download
@article{64a7ec8bb9344fe495e3712a2498b257,
title = "Fast Contact Detection via Fusion of Joint and Inertial Sensors for Parallel Robots in Human-Robot Collaboration",
abstract = "Fast contact detection is crucial for safe human-robot collaboration. Observers based on proprioceptive information can be used for contact detection but have first-order error dynamics, which results in delays. Sensor fusion based on inertial measurement units (IMUs) consisting of accelerometers and gyroscopes is advantageous for reducing delays. The acceleration estimation enables the direct calculation of external forces. For serial robots, the installation of multiple accelerometers and gyroscopes is required for dynamics modeling since the joint coordinates are the minimal coordinates. Alternatively, parallel robots (PRs) offer the potential to use only one IMU on the end-effector platform, which already presents the minimal coordinates of the PR. This work introduces a sensor-fusion method for contact detection using encoders and only one low-cost, consumer-grade IMU for a PR. The end-effector accelerations are estimated by an extended Kalman filter and incorporated into the dynamics to calculate external forces. In real-world experiments with a planar PR, we demonstrate that this approach reduces the detection duration by up to 50% compared to a momentum observer and enables collision and clamping detection within 3–39 ms.",
keywords = "parallel robots, Safety in human-robot interaction, sensor fusion, parallel robots (PRs)",
author = "Aran Mohammad and Jan Piosik and Dustin Lehmann and Thomas Seel and Moritz Schappler",
note = "Publisher Copyright: {\textcopyright} 2016 IEEE.",
year = "2025",
month = jul,
doi = "10.1109/LRA.2025.3575326",
language = "English",
volume = "10",
pages = "7547 -- 7554",
number = "7",

}

Download

TY - JOUR

T1 - Fast Contact Detection via Fusion of Joint and Inertial Sensors for Parallel Robots in Human-Robot Collaboration

AU - Mohammad, Aran

AU - Piosik, Jan

AU - Lehmann, Dustin

AU - Seel, Thomas

AU - Schappler, Moritz

N1 - Publisher Copyright: © 2016 IEEE.

PY - 2025/7

Y1 - 2025/7

N2 - Fast contact detection is crucial for safe human-robot collaboration. Observers based on proprioceptive information can be used for contact detection but have first-order error dynamics, which results in delays. Sensor fusion based on inertial measurement units (IMUs) consisting of accelerometers and gyroscopes is advantageous for reducing delays. The acceleration estimation enables the direct calculation of external forces. For serial robots, the installation of multiple accelerometers and gyroscopes is required for dynamics modeling since the joint coordinates are the minimal coordinates. Alternatively, parallel robots (PRs) offer the potential to use only one IMU on the end-effector platform, which already presents the minimal coordinates of the PR. This work introduces a sensor-fusion method for contact detection using encoders and only one low-cost, consumer-grade IMU for a PR. The end-effector accelerations are estimated by an extended Kalman filter and incorporated into the dynamics to calculate external forces. In real-world experiments with a planar PR, we demonstrate that this approach reduces the detection duration by up to 50% compared to a momentum observer and enables collision and clamping detection within 3–39 ms.

AB - Fast contact detection is crucial for safe human-robot collaboration. Observers based on proprioceptive information can be used for contact detection but have first-order error dynamics, which results in delays. Sensor fusion based on inertial measurement units (IMUs) consisting of accelerometers and gyroscopes is advantageous for reducing delays. The acceleration estimation enables the direct calculation of external forces. For serial robots, the installation of multiple accelerometers and gyroscopes is required for dynamics modeling since the joint coordinates are the minimal coordinates. Alternatively, parallel robots (PRs) offer the potential to use only one IMU on the end-effector platform, which already presents the minimal coordinates of the PR. This work introduces a sensor-fusion method for contact detection using encoders and only one low-cost, consumer-grade IMU for a PR. The end-effector accelerations are estimated by an extended Kalman filter and incorporated into the dynamics to calculate external forces. In real-world experiments with a planar PR, we demonstrate that this approach reduces the detection duration by up to 50% compared to a momentum observer and enables collision and clamping detection within 3–39 ms.

KW - parallel robots

KW - Safety in human-robot interaction

KW - sensor fusion

KW - parallel robots (PRs)

UR - http://www.scopus.com/inward/record.url?scp=105007429280&partnerID=8YFLogxK

U2 - 10.1109/LRA.2025.3575326

DO - 10.1109/LRA.2025.3575326

M3 - Article

AN - SCOPUS:105007429280

VL - 10

SP - 7547

EP - 7554

JO - IEEE Robotics and Automation Letters

JF - IEEE Robotics and Automation Letters

SN - 2377-3766

IS - 7

ER -

By the same author(s)