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A comparison of heuristic, statistical, and machine learning methods for heated tool butt welding of two different materials

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Karina Gevers
  • Alexander Tornede
  • Marcel Wever
  • Volker Schöppner

External Research Organisations

  • Paderborn University
  • Ludwig-Maximilians-Universität München (LMU)

Details

Original languageEnglish
Pages (from-to)2157-2170
Number of pages14
JournalWelding in the world
Volume66
Issue number10
Early online date19 Jul 2022
Publication statusPublished - Oct 2022
Externally publishedYes

Abstract

Heated tool butt welding is a method often used for joining thermoplastics, especially when the components are made out of different materials. The quality of the connection between the components crucially depends on a suitable choice of the parameters of the welding process, such as heating time, temperature, and the precise way how the parts are then welded. Moreover, when different materials are to be joined, the parameter values need to be tailored to the specifics of the respective material. To this end, in this paper, three approaches to tailor the parameter values to optimize the quality of the connection are compared: a heuristic by Potente, statistical experimental design, and Bayesian optimization. With the suitability for practice in mind, a series of experiments are carried out with these approaches, and their capabilities of proposing well-performing parameter values are investigated. As a result, Bayesian optimization is found to yield peak performance, but the costs for optimization are substantial. In contrast, the Potente heuristic does not require any experimentation and recommends parameter values with competitive quality.

Keywords

    Bayesian optimization, Experimental design, Heated tool butt welding, Potente heuristic

ASJC Scopus subject areas

Cite this

A comparison of heuristic, statistical, and machine learning methods for heated tool butt welding of two different materials. / Gevers, Karina; Tornede, Alexander; Wever, Marcel et al.
In: Welding in the world, Vol. 66, No. 10, 10.2022, p. 2157-2170.

Research output: Contribution to journalArticleResearchpeer review

Gevers K, Tornede A, Wever M, Schöppner V, Hüllermeier E. A comparison of heuristic, statistical, and machine learning methods for heated tool butt welding of two different materials. Welding in the world. 2022 Oct;66(10):2157-2170. Epub 2022 Jul 19. doi: 10.1007/s40194-022-01339-9
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