Simulation of microtextured surfaces in starved EHL contacts using commercial FE software

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Max Marian
  • Martin Weschta
  • Stephan Tremmel
  • Sandro Wartzack

External Research Organisations

  • Friedrich-Alexander-Universität Erlangen-Nürnberg (FAU Erlangen-Nürnberg)
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Details

Original languageEnglish
Pages (from-to)165-181
Number of pages17
JournalMaterials Performance and Characterization
Volume6
Issue number2
Publication statusPublished - 30 Jan 2017
Externally publishedYes

Abstract

In order to improve the lubricating conditions and thus realize a reduction of friction and wear, the surfaces of contacting bodies in lubricated tribological contacts can be microtextured. Although this approach has already reached industrial applications for lower loaded contacts, it is still in basic research for higher loaded contacts, where elastic deformation plays a significant role. In the past, it was common in theoretical studies to assume a fully flooded condition for the inlet to the contact. However, in reality a lubricant contact may suffer from starvation due to high speeds, highly viscous lubricants, or limited lubricant supply. This article presents an efficient straightforward approach to compute starved microtextured elastohydrodynamic contacts based on a full-system approach and using commercial FE software. The numerical study on starvation is realized by shifting the position of the inlet meniscus toward the contact zone combined with the use of an appropriate cavitation model. Therefore, negative pressures are penalized by reducing the lubricant's density, respectively its volume or mass fraction, with a penalty term. First, the implementation for the steady-state smooth-surface problem as well as the impact of decreasing lubricant supply on the film thickness are discussed as a reference case. Special is paid to proving suitability and validity of the used cavitation model for starvation problems. Subsequently, the influence of different degrees of starvation on film thickness and pressure distribution for a microtextured time-dependent demonstrator case is illustrated.

Keywords

    Cavitation model, Elastohydrodynamics, Finite-element-method, Lubrication, Mass conservation, Microtextured surfaces, Penalty-variable-density, Starvation, Tribology

ASJC Scopus subject areas

Cite this

Simulation of microtextured surfaces in starved EHL contacts using commercial FE software. / Marian, Max; Weschta, Martin; Tremmel, Stephan et al.
In: Materials Performance and Characterization, Vol. 6, No. 2, 30.01.2017, p. 165-181.

Research output: Contribution to journalArticleResearchpeer review

Marian, M, Weschta, M, Tremmel, S & Wartzack, S 2017, 'Simulation of microtextured surfaces in starved EHL contacts using commercial FE software', Materials Performance and Characterization, vol. 6, no. 2, pp. 165-181. https://doi.org/10.1520/MPC20160010
Marian, M., Weschta, M., Tremmel, S., & Wartzack, S. (2017). Simulation of microtextured surfaces in starved EHL contacts using commercial FE software. Materials Performance and Characterization, 6(2), 165-181. https://doi.org/10.1520/MPC20160010
Marian M, Weschta M, Tremmel S, Wartzack S. Simulation of microtextured surfaces in starved EHL contacts using commercial FE software. Materials Performance and Characterization. 2017 Jan 30;6(2):165-181. doi: 10.1520/MPC20160010
Marian, Max ; Weschta, Martin ; Tremmel, Stephan et al. / Simulation of microtextured surfaces in starved EHL contacts using commercial FE software. In: Materials Performance and Characterization. 2017 ; Vol. 6, No. 2. pp. 165-181.
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