Molecular dynamics simulation of microwelds formation and breakage during ultrasonic copper wire bonding

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • Yangyang Long
  • Bo He
  • Weizhe Cui
  • Xiaoying Zhuang
  • Jens Twiefel
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Details

Original languageEnglish
Title of host publicationProceedings
Subtitle of host publicationIEEE 68th Electronic Components and Technology Conference, ECTC 2018
PublisherInstitute of Electrical and Electronics Engineers Inc.
Pages1434-1439
Number of pages6
ISBN (Print)9781538649985
Publication statusPublished - 7 Aug 2018
Event68th IEEE Electronic Components and Technology Conference, ECTC 2018 - San Diego, United States
Duration: 29 May 20181 Jun 2018

Publication series

NameProceedings - Electronic Components and Technology Conference
Volume2018-May
ISSN (Print)0569-5503

Abstract

Nowadays ultrasonic (US) copper wire bonding gests more required and applied in power electronics. Despite its large amounts of usage, the underlying bonding mechanisms are still unclear. Among them, the dynamic changes of microwelds are essential to the bonding process as the bonding quality and reliability are greatly influenced by the formed microwelds. In this work, the formation and breakage of microwelds during US copper wire bonding are analyzed by molecular dynamics simulation. Due to the limit of the computational expense, a small local interface consisting of ~40000 atoms is simulated. In the model, the copper substrate is fixed while the movement of the copper wire is imposed. Microwelds are first formed during the downwards moving of the wire and get enlarged with further vertical displacement. The formed microwelds can be broken due to the vibration while new microwelds can be formed in the meantime. Because of the formation, deformation and breakage of the microwelds, the surface roughness can be significantly changed and the vertical displacement is the most influential factor. Defects caused by the microwelds formation and breakage can be clearly observed in the simulation results. The achieved information has a high potential to enhance the bonding quality and reliability.

Keywords

    Microwelds formation and breakage, Molecular dynamics simulation, Ultrasonic copper wire bonding

ASJC Scopus subject areas

Cite this

Molecular dynamics simulation of microwelds formation and breakage during ultrasonic copper wire bonding. / Long, Yangyang; He, Bo; Cui, Weizhe et al.
Proceedings: IEEE 68th Electronic Components and Technology Conference, ECTC 2018. Institute of Electrical and Electronics Engineers Inc., 2018. p. 1434-1439 8429732 (Proceedings - Electronic Components and Technology Conference; Vol. 2018-May).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Long, Y, He, B, Cui, W, Zhuang, X & Twiefel, J 2018, Molecular dynamics simulation of microwelds formation and breakage during ultrasonic copper wire bonding. in Proceedings: IEEE 68th Electronic Components and Technology Conference, ECTC 2018., 8429732, Proceedings - Electronic Components and Technology Conference, vol. 2018-May, Institute of Electrical and Electronics Engineers Inc., pp. 1434-1439, 68th IEEE Electronic Components and Technology Conference, ECTC 2018, San Diego, United States, 29 May 2018. https://doi.org/10.1109/ectc.2018.00219
Long, Y., He, B., Cui, W., Zhuang, X., & Twiefel, J. (2018). Molecular dynamics simulation of microwelds formation and breakage during ultrasonic copper wire bonding. In Proceedings: IEEE 68th Electronic Components and Technology Conference, ECTC 2018 (pp. 1434-1439). Article 8429732 (Proceedings - Electronic Components and Technology Conference; Vol. 2018-May). Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/ectc.2018.00219
Long Y, He B, Cui W, Zhuang X, Twiefel J. Molecular dynamics simulation of microwelds formation and breakage during ultrasonic copper wire bonding. In Proceedings: IEEE 68th Electronic Components and Technology Conference, ECTC 2018. Institute of Electrical and Electronics Engineers Inc. 2018. p. 1434-1439. 8429732. (Proceedings - Electronic Components and Technology Conference). doi: 10.1109/ectc.2018.00219
Long, Yangyang ; He, Bo ; Cui, Weizhe et al. / Molecular dynamics simulation of microwelds formation and breakage during ultrasonic copper wire bonding. Proceedings: IEEE 68th Electronic Components and Technology Conference, ECTC 2018. Institute of Electrical and Electronics Engineers Inc., 2018. pp. 1434-1439 (Proceedings - Electronic Components and Technology Conference).
Download
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title = "Molecular dynamics simulation of microwelds formation and breakage during ultrasonic copper wire bonding",
abstract = "Nowadays ultrasonic (US) copper wire bonding gests more required and applied in power electronics. Despite its large amounts of usage, the underlying bonding mechanisms are still unclear. Among them, the dynamic changes of microwelds are essential to the bonding process as the bonding quality and reliability are greatly influenced by the formed microwelds. In this work, the formation and breakage of microwelds during US copper wire bonding are analyzed by molecular dynamics simulation. Due to the limit of the computational expense, a small local interface consisting of ~40000 atoms is simulated. In the model, the copper substrate is fixed while the movement of the copper wire is imposed. Microwelds are first formed during the downwards moving of the wire and get enlarged with further vertical displacement. The formed microwelds can be broken due to the vibration while new microwelds can be formed in the meantime. Because of the formation, deformation and breakage of the microwelds, the surface roughness can be significantly changed and the vertical displacement is the most influential factor. Defects caused by the microwelds formation and breakage can be clearly observed in the simulation results. The achieved information has a high potential to enhance the bonding quality and reliability.",
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AU - Long, Yangyang

AU - He, Bo

AU - Cui, Weizhe

AU - Zhuang, Xiaoying

AU - Twiefel, Jens

N1 - Funding information: ACKNOWLEDGMENT The authors gratefully acknowledge the financial support from DFG (Deutsche Forschungsgemeinschaft) program (TW75/8-1|WA564/40-1) and Sofja Kovalevskaja Programme of Alexander von Humboldt Foundation.

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AB - Nowadays ultrasonic (US) copper wire bonding gests more required and applied in power electronics. Despite its large amounts of usage, the underlying bonding mechanisms are still unclear. Among them, the dynamic changes of microwelds are essential to the bonding process as the bonding quality and reliability are greatly influenced by the formed microwelds. In this work, the formation and breakage of microwelds during US copper wire bonding are analyzed by molecular dynamics simulation. Due to the limit of the computational expense, a small local interface consisting of ~40000 atoms is simulated. In the model, the copper substrate is fixed while the movement of the copper wire is imposed. Microwelds are first formed during the downwards moving of the wire and get enlarged with further vertical displacement. The formed microwelds can be broken due to the vibration while new microwelds can be formed in the meantime. Because of the formation, deformation and breakage of the microwelds, the surface roughness can be significantly changed and the vertical displacement is the most influential factor. Defects caused by the microwelds formation and breakage can be clearly observed in the simulation results. The achieved information has a high potential to enhance the bonding quality and reliability.

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