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Investigation of the influence of the forming process and finishing processes on the properties of the surface and subsurface of hybrid components

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Laura Budde
  • Vannila Prasanthan
  • Jens Kruse
  • Mohamad Yusuf Faqiri
  • Thomas Hassel
  • Bernd Breidenstein
  • Bernd Arno Behrens
  • Berend Denkena
  • Ludger Overmeyer

External Research Organisations

  • Laser Zentrum Hannover e.V. (LZH)
  • Institut für integrierte Produktion Hannover (IPH)
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    • Citation Indexes: 4
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    • Readers: 5
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Details

Original languageEnglish
Pages (from-to)119-136
Number of pages18
JournalInternational Journal of Advanced Manufacturing Technology
Volume119
Issue number1-2
Early online date25 Oct 2021
Publication statusPublished - Mar 2022

Abstract

Due to the increased integration of functions, many components have to meet high and sometimes contradictory requirements. One way to solve this problem is Tailored Forming. Here, hybrid semi-finished products are manufactured by a joining or cladding process, which are then hot-formed and finished. For the design of hybrid components for a possible later industrial application, knowledge about properties of hybrid components is required. In this paper it is investigated how the respective process steps of the Tailored Forming process chain change the surface and subsurface properties of the applied cladding layer. For this purpose, shafts made of unalloyed steel are provided with a high-alloy austenitic steel X2CrNiMo19-12 cladding by laser hot-wire cladding. Subsequently, hot forming is carried out by cross-wedge rolling and the finishing by turning and deep rolling. After each process step, the subsurface properties of the cladding such as microstructure, hardness and residual stress state are examined. Thus, the influence of different process steps on the subsurface properties in the process chain of manufacturing hybrid shafts can be analyzed. This knowledge is necessary for the specific adjustment of defined properties for a required application behavior.

Keywords

    Cross-wedge rolling, Deep rolling, Hybrid components, Laser hot-wire cladding, Residual stress, Tailored forming

ASJC Scopus subject areas

Cite this

Investigation of the influence of the forming process and finishing processes on the properties of the surface and subsurface of hybrid components. / Budde, Laura; Prasanthan, Vannila; Kruse, Jens et al.
In: International Journal of Advanced Manufacturing Technology, Vol. 119, No. 1-2, 03.2022, p. 119-136.

Research output: Contribution to journalArticleResearchpeer review

Budde, L, Prasanthan, V, Kruse, J, Faqiri, MY, Lammers, M, Hermsdorf, J, Stonis, M, Hassel, T, Breidenstein, B, Behrens, BA, Denkena, B & Overmeyer, L 2022, 'Investigation of the influence of the forming process and finishing processes on the properties of the surface and subsurface of hybrid components', International Journal of Advanced Manufacturing Technology, vol. 119, no. 1-2, pp. 119-136. https://doi.org/10.1007/s00170-021-08066-3
Budde, L., Prasanthan, V., Kruse, J., Faqiri, M. Y., Lammers, M., Hermsdorf, J., Stonis, M., Hassel, T., Breidenstein, B., Behrens, B. A., Denkena, B., & Overmeyer, L. (2022). Investigation of the influence of the forming process and finishing processes on the properties of the surface and subsurface of hybrid components. International Journal of Advanced Manufacturing Technology, 119(1-2), 119-136. https://doi.org/10.1007/s00170-021-08066-3
Budde L, Prasanthan V, Kruse J, Faqiri MY, Lammers M, Hermsdorf J et al. Investigation of the influence of the forming process and finishing processes on the properties of the surface and subsurface of hybrid components. International Journal of Advanced Manufacturing Technology. 2022 Mar;119(1-2):119-136. Epub 2021 Oct 25. doi: 10.1007/s00170-021-08066-3
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title = "Investigation of the influence of the forming process and finishing processes on the properties of the surface and subsurface of hybrid components",
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AU - Budde, Laura

AU - Prasanthan, Vannila

AU - Kruse, Jens

AU - Faqiri, Mohamad Yusuf

AU - Lammers, Marius

AU - Hermsdorf, Jörg

AU - Stonis, Malte

AU - Hassel, Thomas

AU - Breidenstein, Bernd

AU - Behrens, Bernd Arno

AU - Denkena, Berend

AU - Overmeyer, Ludger

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N2 - Due to the increased integration of functions, many components have to meet high and sometimes contradictory requirements. One way to solve this problem is Tailored Forming. Here, hybrid semi-finished products are manufactured by a joining or cladding process, which are then hot-formed and finished. For the design of hybrid components for a possible later industrial application, knowledge about properties of hybrid components is required. In this paper it is investigated how the respective process steps of the Tailored Forming process chain change the surface and subsurface properties of the applied cladding layer. For this purpose, shafts made of unalloyed steel are provided with a high-alloy austenitic steel X2CrNiMo19-12 cladding by laser hot-wire cladding. Subsequently, hot forming is carried out by cross-wedge rolling and the finishing by turning and deep rolling. After each process step, the subsurface properties of the cladding such as microstructure, hardness and residual stress state are examined. Thus, the influence of different process steps on the subsurface properties in the process chain of manufacturing hybrid shafts can be analyzed. This knowledge is necessary for the specific adjustment of defined properties for a required application behavior.

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