Loading [MathJax]/extensions/tex2jax.js

Inner design of artificial test bones for biomechanical investigations using topology optimization

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Christian Fritz
  • Lukas Fischer
  • Emmy Wund
  • Michael Friedrich Zaeh

External Research Organisations

  • Technical University of Munich (TUM)

Details

Original languageEnglish
Pages (from-to)427-435
Number of pages9
JournalProgress in Additive Manufacturing
Volume8
Issue number3
Early online date28 Sept 2022
Publication statusPublished - Jun 2023
Externally publishedYes

Abstract

Artificial or human test bones are used for the biomechanical testing of implants. Human test bones are rare and not always available. These must, therefore, be substituted with artificial test bones. However, current artificial test bones are only available with specific characteristics (e.g., age groups or disease characteristics). Additionally, their mechanical properties are only comparable to a limited extent to those of a human bone. This paper presents a methodology for designing additively manufactured artificial test bones for biomechanical testing that replicate the mechanical behavior of a human bone. Topology optimization methods are used to generate the artificial test bone's internal structure. The geometric model is based on a computed tomography dataset of a human bone. The input data can be manipulated in advance to reproduce defects or disease patterns. The bone was fixed at the distal diaphysis and loaded with different biomechanical forces for topology optimization. Boundary conditions due to possible additive manufacturing processes were incorporated into the optimization to ensure manufacturability. The optimization result is compared with experimental data from a human bone. A bone-like internal structure and increased compliance of the topology-optimized test bone model compared to the commercial model were observed.

Keywords

    Additive manufacturing, Artificial test bone, Internal structure, Patient specific, Topology optimization

ASJC Scopus subject areas

Sustainable Development Goals

Cite this

Inner design of artificial test bones for biomechanical investigations using topology optimization. / Fritz, Christian; Fischer, Lukas; Wund, Emmy et al.
In: Progress in Additive Manufacturing, Vol. 8, No. 3, 06.2023, p. 427-435.

Research output: Contribution to journalArticleResearchpeer review

Fritz, C, Fischer, L, Wund, E & Zaeh, MF 2023, 'Inner design of artificial test bones for biomechanical investigations using topology optimization', Progress in Additive Manufacturing, vol. 8, no. 3, pp. 427-435. https://doi.org/10.1007/s40964-022-00343-1
Fritz, C., Fischer, L., Wund, E., & Zaeh, M. F. (2023). Inner design of artificial test bones for biomechanical investigations using topology optimization. Progress in Additive Manufacturing, 8(3), 427-435. https://doi.org/10.1007/s40964-022-00343-1
Fritz C, Fischer L, Wund E, Zaeh MF. Inner design of artificial test bones for biomechanical investigations using topology optimization. Progress in Additive Manufacturing. 2023 Jun;8(3):427-435. Epub 2022 Sept 28. doi: 10.1007/s40964-022-00343-1
Fritz, Christian ; Fischer, Lukas ; Wund, Emmy et al. / Inner design of artificial test bones for biomechanical investigations using topology optimization. In: Progress in Additive Manufacturing. 2023 ; Vol. 8, No. 3. pp. 427-435.
Download
@article{c806b0a49d1b455aa0b7c0cc59e0428d,
title = "Inner design of artificial test bones for biomechanical investigations using topology optimization",
abstract = "Artificial or human test bones are used for the biomechanical testing of implants. Human test bones are rare and not always available. These must, therefore, be substituted with artificial test bones. However, current artificial test bones are only available with specific characteristics (e.g., age groups or disease characteristics). Additionally, their mechanical properties are only comparable to a limited extent to those of a human bone. This paper presents a methodology for designing additively manufactured artificial test bones for biomechanical testing that replicate the mechanical behavior of a human bone. Topology optimization methods are used to generate the artificial test bone's internal structure. The geometric model is based on a computed tomography dataset of a human bone. The input data can be manipulated in advance to reproduce defects or disease patterns. The bone was fixed at the distal diaphysis and loaded with different biomechanical forces for topology optimization. Boundary conditions due to possible additive manufacturing processes were incorporated into the optimization to ensure manufacturability. The optimization result is compared with experimental data from a human bone. A bone-like internal structure and increased compliance of the topology-optimized test bone model compared to the commercial model were observed.",
keywords = "Additive manufacturing, Artificial test bone, Internal structure, Patient specific, Topology optimization",
author = "Christian Fritz and Lukas Fischer and Emmy Wund and Zaeh, {Michael Friedrich}",
note = "Publisher Copyright: {\textcopyright} 2022, The Author(s).",
year = "2023",
month = jun,
doi = "10.1007/s40964-022-00343-1",
language = "English",
volume = "8",
pages = "427--435",
number = "3",

}

Download

TY - JOUR

T1 - Inner design of artificial test bones for biomechanical investigations using topology optimization

AU - Fritz, Christian

AU - Fischer, Lukas

AU - Wund, Emmy

AU - Zaeh, Michael Friedrich

N1 - Publisher Copyright: © 2022, The Author(s).

PY - 2023/6

Y1 - 2023/6

N2 - Artificial or human test bones are used for the biomechanical testing of implants. Human test bones are rare and not always available. These must, therefore, be substituted with artificial test bones. However, current artificial test bones are only available with specific characteristics (e.g., age groups or disease characteristics). Additionally, their mechanical properties are only comparable to a limited extent to those of a human bone. This paper presents a methodology for designing additively manufactured artificial test bones for biomechanical testing that replicate the mechanical behavior of a human bone. Topology optimization methods are used to generate the artificial test bone's internal structure. The geometric model is based on a computed tomography dataset of a human bone. The input data can be manipulated in advance to reproduce defects or disease patterns. The bone was fixed at the distal diaphysis and loaded with different biomechanical forces for topology optimization. Boundary conditions due to possible additive manufacturing processes were incorporated into the optimization to ensure manufacturability. The optimization result is compared with experimental data from a human bone. A bone-like internal structure and increased compliance of the topology-optimized test bone model compared to the commercial model were observed.

AB - Artificial or human test bones are used for the biomechanical testing of implants. Human test bones are rare and not always available. These must, therefore, be substituted with artificial test bones. However, current artificial test bones are only available with specific characteristics (e.g., age groups or disease characteristics). Additionally, their mechanical properties are only comparable to a limited extent to those of a human bone. This paper presents a methodology for designing additively manufactured artificial test bones for biomechanical testing that replicate the mechanical behavior of a human bone. Topology optimization methods are used to generate the artificial test bone's internal structure. The geometric model is based on a computed tomography dataset of a human bone. The input data can be manipulated in advance to reproduce defects or disease patterns. The bone was fixed at the distal diaphysis and loaded with different biomechanical forces for topology optimization. Boundary conditions due to possible additive manufacturing processes were incorporated into the optimization to ensure manufacturability. The optimization result is compared with experimental data from a human bone. A bone-like internal structure and increased compliance of the topology-optimized test bone model compared to the commercial model were observed.

KW - Additive manufacturing

KW - Artificial test bone

KW - Internal structure

KW - Patient specific

KW - Topology optimization

UR - http://www.scopus.com/inward/record.url?scp=85139128959&partnerID=8YFLogxK

U2 - 10.1007/s40964-022-00343-1

DO - 10.1007/s40964-022-00343-1

M3 - Article

AN - SCOPUS:85139128959

VL - 8

SP - 427

EP - 435

JO - Progress in Additive Manufacturing

JF - Progress in Additive Manufacturing

SN - 2363-9512

IS - 3

ER -