Influence of the process parameters on the grinding result in continuous generating grinding of cutting tools

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Berend Denkena
  • Benjamin Bergmann
  • Philipp Wolters
  • Niklas Gärtner
View graph of relations

Details

Original languageEnglish
Article number272
JournalSN Applied Sciences
Volume5
Issue number10
Early online date25 Sept 2023
Publication statusPublished - Oct 2023

Abstract

Continuous generating grinding processes have largely replaced discontinuous profile grinding processes in gear manufacturing due to their higher productivity. On order to transfer the advantage of the productivity benefits of this process to tool grinding, the continuous generating grinding was adapted to the manufacture of cutting tools. However, this novel approach of using continuous generating grinding processes for tool grinding has not been widely investigated. Therefore, the aim of this study is to investigate the influence of cutting speed, feed and radial depth of cut on the process result and thus to generate initial knowledge for the process design. Subsequently, the influence of these parameters on the grinding worm wear as well as on the cutting edge quality and surface properties of the ground milling tools are investigated. The results show that an increase of the radial depth of cut leads to a reduction of the process time by the factor of four without significantly influencing the wear of the grinding worm tooth. Furthermore, an increase of the cutting speed only leads to an increase in the initial wear of the grinding worm after the dressing process. For this reason, the cutting speed offers the potential to further increase the productivity of the process. The microgeometry of the cutting edge of the ground milling tool is mainly affected by the feed and the macro geometry by the feed and radial depth of cut.

Keywords

    Continuous generating grinding, Cutting tools, Flute grinding, Milling tools, Tool grinding

ASJC Scopus subject areas

Cite this

Influence of the process parameters on the grinding result in continuous generating grinding of cutting tools. / Denkena, Berend; Bergmann, Benjamin; Wolters, Philipp et al.
In: SN Applied Sciences, Vol. 5, No. 10, 272, 10.2023.

Research output: Contribution to journalArticleResearchpeer review

Denkena, B, Bergmann, B, Wolters, P & Gärtner, N 2023, 'Influence of the process parameters on the grinding result in continuous generating grinding of cutting tools', SN Applied Sciences, vol. 5, no. 10, 272. https://doi.org/10.1007/s42452-023-05497-3
Denkena, B., Bergmann, B., Wolters, P., & Gärtner, N. (2023). Influence of the process parameters on the grinding result in continuous generating grinding of cutting tools. SN Applied Sciences, 5(10), Article 272. https://doi.org/10.1007/s42452-023-05497-3
Denkena B, Bergmann B, Wolters P, Gärtner N. Influence of the process parameters on the grinding result in continuous generating grinding of cutting tools. SN Applied Sciences. 2023 Oct;5(10):272. Epub 2023 Sept 25. doi: 10.1007/s42452-023-05497-3
Denkena, Berend ; Bergmann, Benjamin ; Wolters, Philipp et al. / Influence of the process parameters on the grinding result in continuous generating grinding of cutting tools. In: SN Applied Sciences. 2023 ; Vol. 5, No. 10.
Download
@article{c5e5299425ce4503a22527dbde26f8f1,
title = "Influence of the process parameters on the grinding result in continuous generating grinding of cutting tools",
abstract = "Continuous generating grinding processes have largely replaced discontinuous profile grinding processes in gear manufacturing due to their higher productivity. On order to transfer the advantage of the productivity benefits of this process to tool grinding, the continuous generating grinding was adapted to the manufacture of cutting tools. However, this novel approach of using continuous generating grinding processes for tool grinding has not been widely investigated. Therefore, the aim of this study is to investigate the influence of cutting speed, feed and radial depth of cut on the process result and thus to generate initial knowledge for the process design. Subsequently, the influence of these parameters on the grinding worm wear as well as on the cutting edge quality and surface properties of the ground milling tools are investigated. The results show that an increase of the radial depth of cut leads to a reduction of the process time by the factor of four without significantly influencing the wear of the grinding worm tooth. Furthermore, an increase of the cutting speed only leads to an increase in the initial wear of the grinding worm after the dressing process. For this reason, the cutting speed offers the potential to further increase the productivity of the process. The microgeometry of the cutting edge of the ground milling tool is mainly affected by the feed and the macro geometry by the feed and radial depth of cut.",
keywords = "Continuous generating grinding, Cutting tools, Flute grinding, Milling tools, Tool grinding",
author = "Berend Denkena and Benjamin Bergmann and Philipp Wolters and Niklas G{\"a}rtner",
note = "Funding Information: Open Access funding enabled and organized by Projekt DEAL. This work was supported by the German Research Foundation (DFG) under Grant Number DE 447/153-2. ",
year = "2023",
month = oct,
doi = "10.1007/s42452-023-05497-3",
language = "English",
volume = "5",
number = "10",

}

Download

TY - JOUR

T1 - Influence of the process parameters on the grinding result in continuous generating grinding of cutting tools

AU - Denkena, Berend

AU - Bergmann, Benjamin

AU - Wolters, Philipp

AU - Gärtner, Niklas

N1 - Funding Information: Open Access funding enabled and organized by Projekt DEAL. This work was supported by the German Research Foundation (DFG) under Grant Number DE 447/153-2.

PY - 2023/10

Y1 - 2023/10

N2 - Continuous generating grinding processes have largely replaced discontinuous profile grinding processes in gear manufacturing due to their higher productivity. On order to transfer the advantage of the productivity benefits of this process to tool grinding, the continuous generating grinding was adapted to the manufacture of cutting tools. However, this novel approach of using continuous generating grinding processes for tool grinding has not been widely investigated. Therefore, the aim of this study is to investigate the influence of cutting speed, feed and radial depth of cut on the process result and thus to generate initial knowledge for the process design. Subsequently, the influence of these parameters on the grinding worm wear as well as on the cutting edge quality and surface properties of the ground milling tools are investigated. The results show that an increase of the radial depth of cut leads to a reduction of the process time by the factor of four without significantly influencing the wear of the grinding worm tooth. Furthermore, an increase of the cutting speed only leads to an increase in the initial wear of the grinding worm after the dressing process. For this reason, the cutting speed offers the potential to further increase the productivity of the process. The microgeometry of the cutting edge of the ground milling tool is mainly affected by the feed and the macro geometry by the feed and radial depth of cut.

AB - Continuous generating grinding processes have largely replaced discontinuous profile grinding processes in gear manufacturing due to their higher productivity. On order to transfer the advantage of the productivity benefits of this process to tool grinding, the continuous generating grinding was adapted to the manufacture of cutting tools. However, this novel approach of using continuous generating grinding processes for tool grinding has not been widely investigated. Therefore, the aim of this study is to investigate the influence of cutting speed, feed and radial depth of cut on the process result and thus to generate initial knowledge for the process design. Subsequently, the influence of these parameters on the grinding worm wear as well as on the cutting edge quality and surface properties of the ground milling tools are investigated. The results show that an increase of the radial depth of cut leads to a reduction of the process time by the factor of four without significantly influencing the wear of the grinding worm tooth. Furthermore, an increase of the cutting speed only leads to an increase in the initial wear of the grinding worm after the dressing process. For this reason, the cutting speed offers the potential to further increase the productivity of the process. The microgeometry of the cutting edge of the ground milling tool is mainly affected by the feed and the macro geometry by the feed and radial depth of cut.

KW - Continuous generating grinding

KW - Cutting tools

KW - Flute grinding

KW - Milling tools

KW - Tool grinding

UR - http://www.scopus.com/inward/record.url?scp=85171974283&partnerID=8YFLogxK

U2 - 10.1007/s42452-023-05497-3

DO - 10.1007/s42452-023-05497-3

M3 - Article

AN - SCOPUS:85171974283

VL - 5

JO - SN Applied Sciences

JF - SN Applied Sciences

IS - 10

M1 - 272

ER -