Implementation of a mutlispot optic for temperature field-adapted welding of complex plastic components

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • Verena Wippo
  • Julian Kuklik
  • Peter Jaeschke
  • Stefan Kaierle

External Research Organisations

  • Laser Zentrum Hannover e.V. (LZH)
View graph of relations

Details

Original languageEnglish
Title of host publicationHigh-Power Laser Materials Processing
Subtitle of host publicationApplications, Diagnostics, and Systems XII
EditorsStefan Kaierle, Klaus R. Kleine
PublisherSPIE
ISBN (electronic)9781510659339
Publication statusPublished - 15 Mar 2023
EventHigh-Power Laser Materials Processing: Applications, Diagnostics, and Systems XII 2023 - San Francisco, United States
Duration: 1 Feb 20232 Feb 2023

Publication series

NameProceedings of SPIE - The International Society for Optical Engineering
Volume12414
ISSN (Print)0277-786X
ISSN (electronic)1996-756X

Abstract

New lightweight construction concepts should make it possible to reduce the weight of aircrafts and vehicles. This has an effect on energy consumption, in order to reduce CO2 emissions. New material combinations are used to implement these concepts, or in some cases, plastics substitute metals. The production of single-variety plastic components is particularly advantageous, as these can be returned into a recycling cycle. Thermoplastics are suitable for the production of such composites. If such parts are joined by means of adhesive bonding, the adhesive would remain on the components and prevent sorted recycling. Welding does not have this disadvantage. Wide weld seams are required for the transmission of high forces. Applying laser welding, wide weld seams could be generated using conventional beam shaping techniques using a homogeneous intensity distribution. However, such an intensity distribution is critical if the component geometry has small radii. To solve this problem, a welding system was developed as part of the MultiSpot project, which makes it possible to adapt the intensity distribution to the weld path. For the evaluation of the new welding system, different intensity distribution profiles were developed based on bead on plate welds and then transferred to the demonstrator components.

Keywords

    contour welding, laser transmission welding, MultiSpot, thermoplastic

ASJC Scopus subject areas

Sustainable Development Goals

Cite this

Implementation of a mutlispot optic for temperature field-adapted welding of complex plastic components. / Wippo, Verena; Kuklik, Julian; Jaeschke, Peter et al.
High-Power Laser Materials Processing: Applications, Diagnostics, and Systems XII. ed. / Stefan Kaierle; Klaus R. Kleine. SPIE, 2023. 124140B (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 12414).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Wippo, V, Kuklik, J, Jaeschke, P & Kaierle, S 2023, Implementation of a mutlispot optic for temperature field-adapted welding of complex plastic components. in S Kaierle & KR Kleine (eds), High-Power Laser Materials Processing: Applications, Diagnostics, and Systems XII., 124140B, Proceedings of SPIE - The International Society for Optical Engineering, vol. 12414, SPIE, High-Power Laser Materials Processing: Applications, Diagnostics, and Systems XII 2023, San Francisco, United States, 1 Feb 2023. https://doi.org/10.1117/12.2649602
Wippo, V., Kuklik, J., Jaeschke, P., & Kaierle, S. (2023). Implementation of a mutlispot optic for temperature field-adapted welding of complex plastic components. In S. Kaierle, & K. R. Kleine (Eds.), High-Power Laser Materials Processing: Applications, Diagnostics, and Systems XII Article 124140B (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 12414). SPIE. https://doi.org/10.1117/12.2649602
Wippo V, Kuklik J, Jaeschke P, Kaierle S. Implementation of a mutlispot optic for temperature field-adapted welding of complex plastic components. In Kaierle S, Kleine KR, editors, High-Power Laser Materials Processing: Applications, Diagnostics, and Systems XII. SPIE. 2023. 124140B. (Proceedings of SPIE - The International Society for Optical Engineering). doi: 10.1117/12.2649602
Wippo, Verena ; Kuklik, Julian ; Jaeschke, Peter et al. / Implementation of a mutlispot optic for temperature field-adapted welding of complex plastic components. High-Power Laser Materials Processing: Applications, Diagnostics, and Systems XII. editor / Stefan Kaierle ; Klaus R. Kleine. SPIE, 2023. (Proceedings of SPIE - The International Society for Optical Engineering).
Download
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abstract = "New lightweight construction concepts should make it possible to reduce the weight of aircrafts and vehicles. This has an effect on energy consumption, in order to reduce CO2 emissions. New material combinations are used to implement these concepts, or in some cases, plastics substitute metals. The production of single-variety plastic components is particularly advantageous, as these can be returned into a recycling cycle. Thermoplastics are suitable for the production of such composites. If such parts are joined by means of adhesive bonding, the adhesive would remain on the components and prevent sorted recycling. Welding does not have this disadvantage. Wide weld seams are required for the transmission of high forces. Applying laser welding, wide weld seams could be generated using conventional beam shaping techniques using a homogeneous intensity distribution. However, such an intensity distribution is critical if the component geometry has small radii. To solve this problem, a welding system was developed as part of the MultiSpot project, which makes it possible to adapt the intensity distribution to the weld path. For the evaluation of the new welding system, different intensity distribution profiles were developed based on bead on plate welds and then transferred to the demonstrator components.",
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