Details
Original language | English |
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Title of host publication | High-Power Laser Materials Processing |
Subtitle of host publication | Applications, Diagnostics, and Systems XII |
Editors | Stefan Kaierle, Klaus R. Kleine |
Publisher | SPIE |
ISBN (electronic) | 9781510659339 |
Publication status | Published - 15 Mar 2023 |
Event | High-Power Laser Materials Processing: Applications, Diagnostics, and Systems XII 2023 - San Francisco, United States Duration: 1 Feb 2023 → 2 Feb 2023 |
Publication series
Name | Proceedings of SPIE - The International Society for Optical Engineering |
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Volume | 12414 |
ISSN (Print) | 0277-786X |
ISSN (electronic) | 1996-756X |
Abstract
New lightweight construction concepts should make it possible to reduce the weight of aircrafts and vehicles. This has an effect on energy consumption, in order to reduce CO2 emissions. New material combinations are used to implement these concepts, or in some cases, plastics substitute metals. The production of single-variety plastic components is particularly advantageous, as these can be returned into a recycling cycle. Thermoplastics are suitable for the production of such composites. If such parts are joined by means of adhesive bonding, the adhesive would remain on the components and prevent sorted recycling. Welding does not have this disadvantage. Wide weld seams are required for the transmission of high forces. Applying laser welding, wide weld seams could be generated using conventional beam shaping techniques using a homogeneous intensity distribution. However, such an intensity distribution is critical if the component geometry has small radii. To solve this problem, a welding system was developed as part of the MultiSpot project, which makes it possible to adapt the intensity distribution to the weld path. For the evaluation of the new welding system, different intensity distribution profiles were developed based on bead on plate welds and then transferred to the demonstrator components.
Keywords
- contour welding, laser transmission welding, MultiSpot, thermoplastic
ASJC Scopus subject areas
- Materials Science(all)
- Electronic, Optical and Magnetic Materials
- Physics and Astronomy(all)
- Condensed Matter Physics
- Computer Science(all)
- Computer Science Applications
- Mathematics(all)
- Applied Mathematics
- Engineering(all)
- Electrical and Electronic Engineering
Sustainable Development Goals
Cite this
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- BibTeX
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High-Power Laser Materials Processing: Applications, Diagnostics, and Systems XII. ed. / Stefan Kaierle; Klaus R. Kleine. SPIE, 2023. 124140B (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 12414).
Research output: Chapter in book/report/conference proceeding › Conference contribution › Research › peer review
}
TY - GEN
T1 - Implementation of a mutlispot optic for temperature field-adapted welding of complex plastic components
AU - Wippo, Verena
AU - Kuklik, Julian
AU - Jaeschke, Peter
AU - Kaierle, Stefan
N1 - Funding Information: The authors would like to thank the German Federal Ministry of Education and Research for the support within the joint project “Modular controllable laser spot for temperature field-adapted welding of complex plastic components - MultiSpot” (Contract No. 13N14693), which is based on the funding program Photonics Research Germany. Furthermore, the authors would like to thank LMB Automation GmbH, neoLASE GmbH, PRIMES GmbH, Sill Optics GmbH & Co. KG, Coherent DILAS Diodenlaser GmbH, and Volkswagen AG.
PY - 2023/3/15
Y1 - 2023/3/15
N2 - New lightweight construction concepts should make it possible to reduce the weight of aircrafts and vehicles. This has an effect on energy consumption, in order to reduce CO2 emissions. New material combinations are used to implement these concepts, or in some cases, plastics substitute metals. The production of single-variety plastic components is particularly advantageous, as these can be returned into a recycling cycle. Thermoplastics are suitable for the production of such composites. If such parts are joined by means of adhesive bonding, the adhesive would remain on the components and prevent sorted recycling. Welding does not have this disadvantage. Wide weld seams are required for the transmission of high forces. Applying laser welding, wide weld seams could be generated using conventional beam shaping techniques using a homogeneous intensity distribution. However, such an intensity distribution is critical if the component geometry has small radii. To solve this problem, a welding system was developed as part of the MultiSpot project, which makes it possible to adapt the intensity distribution to the weld path. For the evaluation of the new welding system, different intensity distribution profiles were developed based on bead on plate welds and then transferred to the demonstrator components.
AB - New lightweight construction concepts should make it possible to reduce the weight of aircrafts and vehicles. This has an effect on energy consumption, in order to reduce CO2 emissions. New material combinations are used to implement these concepts, or in some cases, plastics substitute metals. The production of single-variety plastic components is particularly advantageous, as these can be returned into a recycling cycle. Thermoplastics are suitable for the production of such composites. If such parts are joined by means of adhesive bonding, the adhesive would remain on the components and prevent sorted recycling. Welding does not have this disadvantage. Wide weld seams are required for the transmission of high forces. Applying laser welding, wide weld seams could be generated using conventional beam shaping techniques using a homogeneous intensity distribution. However, such an intensity distribution is critical if the component geometry has small radii. To solve this problem, a welding system was developed as part of the MultiSpot project, which makes it possible to adapt the intensity distribution to the weld path. For the evaluation of the new welding system, different intensity distribution profiles were developed based on bead on plate welds and then transferred to the demonstrator components.
KW - contour welding
KW - laser transmission welding
KW - MultiSpot
KW - thermoplastic
UR - http://www.scopus.com/inward/record.url?scp=85159787173&partnerID=8YFLogxK
U2 - 10.1117/12.2649602
DO - 10.1117/12.2649602
M3 - Conference contribution
AN - SCOPUS:85159787173
T3 - Proceedings of SPIE - The International Society for Optical Engineering
BT - High-Power Laser Materials Processing
A2 - Kaierle, Stefan
A2 - Kleine, Klaus R.
PB - SPIE
T2 - High-Power Laser Materials Processing: Applications, Diagnostics, and Systems XII 2023
Y2 - 1 February 2023 through 2 February 2023
ER -