Details
| Original language | English |
|---|---|
| Article number | 3851 |
| Number of pages | 16 |
| Journal | Polymers |
| Volume | 15 |
| Issue number | 18 |
| Publication status | Published - 21 Sept 2023 |
Abstract
Laser cutting of carbon fibre-reinforced plastics (CFRP) is a promising alternative to traditional manufacturing methods due to its non-contact nature and high automation potential. To establish the process for an industrial application, it is necessary to predict the temperature fields arising as a result of the laser energy input. Elevated temperatures during the cutting process can lead to damage in the composite’s matrix material, resulting in local changes in the structural properties and reduced material strength. To address this, a three-dimensional finite element model is developed to predict the temporal and spatial temperature evolution during laser cutting. Experimental values are compared with simulated temperatures, and the cutting kerf geometry is examined. Experiments are conducted at 45° and 90° cutting angles relative to the main fibre orientation using a 1.1 mm thick epoxy-based laminate. The simulation accurately captures the overall temperature field expansion caused by multiple laser beam passes over the workpiece. The influence of fibre orientation is evident, with deviations in specific temperature data indicating differences between the estimated and real material properties. The model tends to overestimate the ablation rate in the kerf geometry, attributed to mesh resolution limitations. Within the parameters investigated, hardly any expansion of a heat affected zone (HAZ) is visible, which is confirmed by the simulation results.
Keywords
- carbon fibre-reinforced plastics, finite element model, heat affected zone, laser cutting, macroscopic simulation
ASJC Scopus subject areas
- Chemistry(all)
- Materials Science(all)
- Polymers and Plastics
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In: Polymers, Vol. 15, No. 18, 3851, 21.09.2023.
Research output: Contribution to journal › Article › Research › peer review
}
TY - JOUR
T1 - Finite Element Simulation and Experimental Assessment of Laser Cutting Unidirectional CFRP at Cutting Angles of 45° and 90°
AU - Keuntje, Jan
AU - Mrzljak, Selim
AU - Gerdes, Lars
AU - Wippo, Verena
AU - Kaierle, Stefan
AU - Walther, Frank
AU - Jaeschke, Peter
N1 - Funding Information: The research was funded by the German Research Foundation (Deutsche Forschungsgemeinschaft, DFG) within the project “Characterization and modelling of the laser-based separation process and resulting damage mechanisms of carbon fibre-reinforced plastics under fatigue loading” (project number 436398518).
PY - 2023/9/21
Y1 - 2023/9/21
N2 - Laser cutting of carbon fibre-reinforced plastics (CFRP) is a promising alternative to traditional manufacturing methods due to its non-contact nature and high automation potential. To establish the process for an industrial application, it is necessary to predict the temperature fields arising as a result of the laser energy input. Elevated temperatures during the cutting process can lead to damage in the composite’s matrix material, resulting in local changes in the structural properties and reduced material strength. To address this, a three-dimensional finite element model is developed to predict the temporal and spatial temperature evolution during laser cutting. Experimental values are compared with simulated temperatures, and the cutting kerf geometry is examined. Experiments are conducted at 45° and 90° cutting angles relative to the main fibre orientation using a 1.1 mm thick epoxy-based laminate. The simulation accurately captures the overall temperature field expansion caused by multiple laser beam passes over the workpiece. The influence of fibre orientation is evident, with deviations in specific temperature data indicating differences between the estimated and real material properties. The model tends to overestimate the ablation rate in the kerf geometry, attributed to mesh resolution limitations. Within the parameters investigated, hardly any expansion of a heat affected zone (HAZ) is visible, which is confirmed by the simulation results.
AB - Laser cutting of carbon fibre-reinforced plastics (CFRP) is a promising alternative to traditional manufacturing methods due to its non-contact nature and high automation potential. To establish the process for an industrial application, it is necessary to predict the temperature fields arising as a result of the laser energy input. Elevated temperatures during the cutting process can lead to damage in the composite’s matrix material, resulting in local changes in the structural properties and reduced material strength. To address this, a three-dimensional finite element model is developed to predict the temporal and spatial temperature evolution during laser cutting. Experimental values are compared with simulated temperatures, and the cutting kerf geometry is examined. Experiments are conducted at 45° and 90° cutting angles relative to the main fibre orientation using a 1.1 mm thick epoxy-based laminate. The simulation accurately captures the overall temperature field expansion caused by multiple laser beam passes over the workpiece. The influence of fibre orientation is evident, with deviations in specific temperature data indicating differences between the estimated and real material properties. The model tends to overestimate the ablation rate in the kerf geometry, attributed to mesh resolution limitations. Within the parameters investigated, hardly any expansion of a heat affected zone (HAZ) is visible, which is confirmed by the simulation results.
KW - carbon fibre-reinforced plastics
KW - finite element model
KW - heat affected zone
KW - laser cutting
KW - macroscopic simulation
UR - http://www.scopus.com/inward/record.url?scp=85172656070&partnerID=8YFLogxK
U2 - 10.3390/polym15183851
DO - 10.3390/polym15183851
M3 - Article
AN - SCOPUS:85172656070
VL - 15
JO - Polymers
JF - Polymers
SN - 2073-4360
IS - 18
M1 - 3851
ER -