Fast simulation of a flat cross wedge rolling process

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • Bernd Arno Behrens
  • Matthias Dannenberg
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Details

Original languageEnglish
Title of host publicationComputational Plasticity XII
Subtitle of host publicationFundamentals and Applications - Proceedings of the 12th International Conference on Computational Plasticity - Fundamentals and Applications, COMPLAS 2013
Pages1210-1221
Number of pages12
Publication statusPublished - 1 Dec 2013
Event12th International Conference on Computational Plasticity: Fundamentals and Applications, COMPLAS 2013 - Barcelona, Spain
Duration: 3 Sept 20135 Sept 2013

Publication series

NameComputational Plasticity XII: Fundamentals and Applications - Proceedings of the 12th International Conference on Computational Plasticity - Fundamentals and Applications, COMPLAS 2013

Abstract

In this paper, a new approach for a Fast Simulation of flat cross wedge rolling processes is presented. The approach is based on a preliminary research project of the Institute of Forming Technology and Machines (IFUM) of the Leibniz Universität Hannover, in which a software prototype for a Fast Simulation of a radial-axial ring rolling process was developed. Both simulations are based on geometric-kinematic models that allow a faster calculation of the material flow compared to the Finite Element-simulation (FE-simulation). The goal of the Fast Simulation for the flat cross wedge process is to support the designer in the challenging design phase of the flat cross wedge tool as well as in the planning phase of the process parameters. In this phase it shall be easier in future to determine the best geometric parameters for the design of flat cross wedge tools, to attain the necessary material flow and geometry, before starting with the first FE-simulation. With this preliminary information from the Fast Simulation it will be possible to reduce the number of iteration loops for the time-consuming FE-simulations of incremental forming processes.

Keywords

    Elementary methods, Fast Simulation, Flat cross wedge rolling, Process planning

ASJC Scopus subject areas

Cite this

Fast simulation of a flat cross wedge rolling process. / Behrens, Bernd Arno; Dannenberg, Matthias.
Computational Plasticity XII: Fundamentals and Applications - Proceedings of the 12th International Conference on Computational Plasticity - Fundamentals and Applications, COMPLAS 2013. 2013. p. 1210-1221 (Computational Plasticity XII: Fundamentals and Applications - Proceedings of the 12th International Conference on Computational Plasticity - Fundamentals and Applications, COMPLAS 2013).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Behrens, BA & Dannenberg, M 2013, Fast simulation of a flat cross wedge rolling process. in Computational Plasticity XII: Fundamentals and Applications - Proceedings of the 12th International Conference on Computational Plasticity - Fundamentals and Applications, COMPLAS 2013. Computational Plasticity XII: Fundamentals and Applications - Proceedings of the 12th International Conference on Computational Plasticity - Fundamentals and Applications, COMPLAS 2013, pp. 1210-1221, 12th International Conference on Computational Plasticity: Fundamentals and Applications, COMPLAS 2013, Barcelona, Spain, 3 Sept 2013.
Behrens, B. A., & Dannenberg, M. (2013). Fast simulation of a flat cross wedge rolling process. In Computational Plasticity XII: Fundamentals and Applications - Proceedings of the 12th International Conference on Computational Plasticity - Fundamentals and Applications, COMPLAS 2013 (pp. 1210-1221). (Computational Plasticity XII: Fundamentals and Applications - Proceedings of the 12th International Conference on Computational Plasticity - Fundamentals and Applications, COMPLAS 2013).
Behrens BA, Dannenberg M. Fast simulation of a flat cross wedge rolling process. In Computational Plasticity XII: Fundamentals and Applications - Proceedings of the 12th International Conference on Computational Plasticity - Fundamentals and Applications, COMPLAS 2013. 2013. p. 1210-1221. (Computational Plasticity XII: Fundamentals and Applications - Proceedings of the 12th International Conference on Computational Plasticity - Fundamentals and Applications, COMPLAS 2013).
Behrens, Bernd Arno ; Dannenberg, Matthias. / Fast simulation of a flat cross wedge rolling process. Computational Plasticity XII: Fundamentals and Applications - Proceedings of the 12th International Conference on Computational Plasticity - Fundamentals and Applications, COMPLAS 2013. 2013. pp. 1210-1221 (Computational Plasticity XII: Fundamentals and Applications - Proceedings of the 12th International Conference on Computational Plasticity - Fundamentals and Applications, COMPLAS 2013).
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N2 - In this paper, a new approach for a Fast Simulation of flat cross wedge rolling processes is presented. The approach is based on a preliminary research project of the Institute of Forming Technology and Machines (IFUM) of the Leibniz Universität Hannover, in which a software prototype for a Fast Simulation of a radial-axial ring rolling process was developed. Both simulations are based on geometric-kinematic models that allow a faster calculation of the material flow compared to the Finite Element-simulation (FE-simulation). The goal of the Fast Simulation for the flat cross wedge process is to support the designer in the challenging design phase of the flat cross wedge tool as well as in the planning phase of the process parameters. In this phase it shall be easier in future to determine the best geometric parameters for the design of flat cross wedge tools, to attain the necessary material flow and geometry, before starting with the first FE-simulation. With this preliminary information from the Fast Simulation it will be possible to reduce the number of iteration loops for the time-consuming FE-simulations of incremental forming processes.

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