Experimental Characterization of Coated Aluminum Sheets for Deep Drawing Applications

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • Mariem Abdennadher
  • Anas Bouguecha
  • Bernd Arno Behrens
  • Eugen Stockburger
  • Riadh Elleuch

External Research Organisations

  • University of Sfax
  • National School of Engineers of Gafsa (ENIGA)
View graph of relations

Details

Original languageEnglish
Title of host publicationDesign and Modeling of Mechanical Systems - V - Proceedings of the 9th Conference on Design and Modeling of Mechanical Systems, CMSM 2021
EditorsLassaad Walha, Mohamed Haddar, Abdessalem Jarraya, Fathi Djemal, Mnaouar Chouchane, Nizar Aifaoui, Abdelmajid Benamara, Fakher Chaari, Moez Abdennadher
Place of PublicationCham
PublisherSpringer Science and Business Media Deutschland GmbH
Pages842-850
Number of pages9
ISBN (electronic)978-3-031-14615-2
ISBN (print)9783031146145
Publication statusPublished - 2023
Event9th International Congress on Design and Modeling of Mechanical Systems, CMSM 2021 - Hammamet, Tunisia
Duration: 20 Dec 202122 Dec 2021

Publication series

NameLecture Notes in Mechanical Engineering
ISSN (Print)2195-4356
ISSN (electronic)2195-4364

Abstract

Sheet metal forming is widely used in many industries, especially in manufacturing automotive body parts and white goods. For many years, coated kitchen utensils are being used because of their properties such as non-stick property. The most used coating is polytetrafluoroethylene (PTFE), known as Teflon. Kitchen utensils are mainly manufactured by deep drawing processes, which require a good knowledge of the behaviour and the formability of the material. To characterize the formability of the sheets, it is necessary to determine the forming limit diagram (FLD). The FLD can be obtained throughout different essays such as Marciniack test and Nakazima test. With the FLD it is possible to compare the formability of different materials. Also, knowing the FLD can reduce the process’ development time. In this work, aluminium sheets coated with Teflon are studied experimentally. Firstly, dilatometer and tensile tests were carried out to investigate the thermal and the mechanical properties of the coated sheets. Furthermore, Nakazima test was conducted to obtain the forming limit diagram (FLD) of the studied material. Also, a numerical approach based on the Finite Element Method (FEM) is being developed to determine the limit of the considered deep drawing process.

Keywords

    Coated aluminum sheet, Deep drawing, FEM, FLD, Formability, Nakazima test

ASJC Scopus subject areas

Cite this

Experimental Characterization of Coated Aluminum Sheets for Deep Drawing Applications. / Abdennadher, Mariem; Bouguecha, Anas; Behrens, Bernd Arno et al.
Design and Modeling of Mechanical Systems - V - Proceedings of the 9th Conference on Design and Modeling of Mechanical Systems, CMSM 2021. ed. / Lassaad Walha; Mohamed Haddar; Abdessalem Jarraya; Fathi Djemal; Mnaouar Chouchane; Nizar Aifaoui; Abdelmajid Benamara; Fakher Chaari; Moez Abdennadher. Cham: Springer Science and Business Media Deutschland GmbH, 2023. p. 842-850 (Lecture Notes in Mechanical Engineering).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Abdennadher, M, Bouguecha, A, Behrens, BA, Stockburger, E & Elleuch, R 2023, Experimental Characterization of Coated Aluminum Sheets for Deep Drawing Applications. in L Walha, M Haddar, A Jarraya, F Djemal, M Chouchane, N Aifaoui, A Benamara, F Chaari & M Abdennadher (eds), Design and Modeling of Mechanical Systems - V - Proceedings of the 9th Conference on Design and Modeling of Mechanical Systems, CMSM 2021. Lecture Notes in Mechanical Engineering, Springer Science and Business Media Deutschland GmbH, Cham, pp. 842-850, 9th International Congress on Design and Modeling of Mechanical Systems, CMSM 2021, Hammamet, Tunisia, 20 Dec 2021. https://doi.org/10.1007/978-3-031-14615-2_94
Abdennadher, M., Bouguecha, A., Behrens, B. A., Stockburger, E., & Elleuch, R. (2023). Experimental Characterization of Coated Aluminum Sheets for Deep Drawing Applications. In L. Walha, M. Haddar, A. Jarraya, F. Djemal, M. Chouchane, N. Aifaoui, A. Benamara, F. Chaari, & M. Abdennadher (Eds.), Design and Modeling of Mechanical Systems - V - Proceedings of the 9th Conference on Design and Modeling of Mechanical Systems, CMSM 2021 (pp. 842-850). (Lecture Notes in Mechanical Engineering). Springer Science and Business Media Deutschland GmbH. https://doi.org/10.1007/978-3-031-14615-2_94
Abdennadher M, Bouguecha A, Behrens BA, Stockburger E, Elleuch R. Experimental Characterization of Coated Aluminum Sheets for Deep Drawing Applications. In Walha L, Haddar M, Jarraya A, Djemal F, Chouchane M, Aifaoui N, Benamara A, Chaari F, Abdennadher M, editors, Design and Modeling of Mechanical Systems - V - Proceedings of the 9th Conference on Design and Modeling of Mechanical Systems, CMSM 2021. Cham: Springer Science and Business Media Deutschland GmbH. 2023. p. 842-850. (Lecture Notes in Mechanical Engineering). Epub 2022 Aug 20. doi: 10.1007/978-3-031-14615-2_94
Abdennadher, Mariem ; Bouguecha, Anas ; Behrens, Bernd Arno et al. / Experimental Characterization of Coated Aluminum Sheets for Deep Drawing Applications. Design and Modeling of Mechanical Systems - V - Proceedings of the 9th Conference on Design and Modeling of Mechanical Systems, CMSM 2021. editor / Lassaad Walha ; Mohamed Haddar ; Abdessalem Jarraya ; Fathi Djemal ; Mnaouar Chouchane ; Nizar Aifaoui ; Abdelmajid Benamara ; Fakher Chaari ; Moez Abdennadher. Cham : Springer Science and Business Media Deutschland GmbH, 2023. pp. 842-850 (Lecture Notes in Mechanical Engineering).
Download
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title = "Experimental Characterization of Coated Aluminum Sheets for Deep Drawing Applications",
abstract = "Sheet metal forming is widely used in many industries, especially in manufacturing automotive body parts and white goods. For many years, coated kitchen utensils are being used because of their properties such as non-stick property. The most used coating is polytetrafluoroethylene (PTFE), known as Teflon. Kitchen utensils are mainly manufactured by deep drawing processes, which require a good knowledge of the behaviour and the formability of the material. To characterize the formability of the sheets, it is necessary to determine the forming limit diagram (FLD). The FLD can be obtained throughout different essays such as Marciniack test and Nakazima test. With the FLD it is possible to compare the formability of different materials. Also, knowing the FLD can reduce the process{\textquoteright} development time. In this work, aluminium sheets coated with Teflon are studied experimentally. Firstly, dilatometer and tensile tests were carried out to investigate the thermal and the mechanical properties of the coated sheets. Furthermore, Nakazima test was conducted to obtain the forming limit diagram (FLD) of the studied material. Also, a numerical approach based on the Finite Element Method (FEM) is being developed to determine the limit of the considered deep drawing process.",
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AU - Abdennadher, Mariem

AU - Bouguecha, Anas

AU - Behrens, Bernd Arno

AU - Stockburger, Eugen

AU - Elleuch, Riadh

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N2 - Sheet metal forming is widely used in many industries, especially in manufacturing automotive body parts and white goods. For many years, coated kitchen utensils are being used because of their properties such as non-stick property. The most used coating is polytetrafluoroethylene (PTFE), known as Teflon. Kitchen utensils are mainly manufactured by deep drawing processes, which require a good knowledge of the behaviour and the formability of the material. To characterize the formability of the sheets, it is necessary to determine the forming limit diagram (FLD). The FLD can be obtained throughout different essays such as Marciniack test and Nakazima test. With the FLD it is possible to compare the formability of different materials. Also, knowing the FLD can reduce the process’ development time. In this work, aluminium sheets coated with Teflon are studied experimentally. Firstly, dilatometer and tensile tests were carried out to investigate the thermal and the mechanical properties of the coated sheets. Furthermore, Nakazima test was conducted to obtain the forming limit diagram (FLD) of the studied material. Also, a numerical approach based on the Finite Element Method (FEM) is being developed to determine the limit of the considered deep drawing process.

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