Design of a forging process to individually examine thermal, mechanical and tribological stress in the tool surface zone

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • Bernd Arno Behrens
  • Felix Müller
  • Uwe Lorenz
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Details

Original languageEnglish
Title of host publicationMaterial Forming - The 26th International ESAFORM Conference on Material Forming – ESAFORM 2023
EditorsLukasz Madej, Mateusz Sitko, Konrad Perzynsk
Pages573-582
Number of pages10
Publication statusPublished - 19 Apr 2023
Event26th International ESAFORM Conference on Material Forming, ESAFORM 2023 - Kraków, Poland
Duration: 19 Apr 202321 Apr 2023

Publication series

NameMaterials Research Proceedings
Volume28
ISSN (Print)2474-3941
ISSN (electronic)2474-395X

Abstract

The surface layer of hot forging tools undergoes local microstructural changes due to high thermo-mechanical and tribological loads. Tools made of hot working steel are usually preheated and experience extreme heating and cooling during each forging cycle, affecting their local wear behaviour significantly. Therefore, the analysis of these tool surface layers in die forging and their effect on wear behaviour is of great importance. The microstructural changes in the tool surface layer mainly depend on thermal loads, which are highly influenced by the tool cooling system. A process and a suitable tool system are developed to vary the thermal and mechanical loads on the tool surface layer and fundamentally examine the resulting microstructural changes.

Keywords

    Forging Die, Numerical Investigation, Online Measurement, Temperature Monitoring, Tool Design

ASJC Scopus subject areas

Cite this

Design of a forging process to individually examine thermal, mechanical and tribological stress in the tool surface zone. / Behrens, Bernd Arno; Müller, Felix; Lorenz, Uwe.
Material Forming - The 26th International ESAFORM Conference on Material Forming – ESAFORM 2023. ed. / Lukasz Madej; Mateusz Sitko; Konrad Perzynsk. 2023. p. 573-582 (Materials Research Proceedings; Vol. 28).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Behrens, BA, Müller, F & Lorenz, U 2023, Design of a forging process to individually examine thermal, mechanical and tribological stress in the tool surface zone. in L Madej, M Sitko & K Perzynsk (eds), Material Forming - The 26th International ESAFORM Conference on Material Forming – ESAFORM 2023. Materials Research Proceedings, vol. 28, pp. 573-582, 26th International ESAFORM Conference on Material Forming, ESAFORM 2023, Kraków, Poland, 19 Apr 2023. https://doi.org/10.21741/9781644902479-62
Behrens, B. A., Müller, F., & Lorenz, U. (2023). Design of a forging process to individually examine thermal, mechanical and tribological stress in the tool surface zone. In L. Madej, M. Sitko, & K. Perzynsk (Eds.), Material Forming - The 26th International ESAFORM Conference on Material Forming – ESAFORM 2023 (pp. 573-582). (Materials Research Proceedings; Vol. 28). https://doi.org/10.21741/9781644902479-62
Behrens BA, Müller F, Lorenz U. Design of a forging process to individually examine thermal, mechanical and tribological stress in the tool surface zone. In Madej L, Sitko M, Perzynsk K, editors, Material Forming - The 26th International ESAFORM Conference on Material Forming – ESAFORM 2023. 2023. p. 573-582. (Materials Research Proceedings). doi: 10.21741/9781644902479-62
Behrens, Bernd Arno ; Müller, Felix ; Lorenz, Uwe. / Design of a forging process to individually examine thermal, mechanical and tribological stress in the tool surface zone. Material Forming - The 26th International ESAFORM Conference on Material Forming – ESAFORM 2023. editor / Lukasz Madej ; Mateusz Sitko ; Konrad Perzynsk. 2023. pp. 573-582 (Materials Research Proceedings).
Download
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abstract = "The surface layer of hot forging tools undergoes local microstructural changes due to high thermo-mechanical and tribological loads. Tools made of hot working steel are usually preheated and experience extreme heating and cooling during each forging cycle, affecting their local wear behaviour significantly. Therefore, the analysis of these tool surface layers in die forging and their effect on wear behaviour is of great importance. The microstructural changes in the tool surface layer mainly depend on thermal loads, which are highly influenced by the tool cooling system. A process and a suitable tool system are developed to vary the thermal and mechanical loads on the tool surface layer and fundamentally examine the resulting microstructural changes.",
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