Cooling and Crack Suppression of Bone Material Drilling Based on Microtextured Bit Modeled on Dung Beetle

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Authors

  • Yunsong Lian
  • Xiande Chen
  • Chaoping Xie
  • Yangyang Long
  • Fengtian Lin
  • Wei Zhou
  • Xuyang Chu

External Research Organisations

  • Xiamen University
  • Xiamen Golden Egret Special Alloy Co., Ltd. (GESAC)
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Details

Original languageEnglish
Article number37
JournalChinese Journal of Mechanical Engineering (English Edition)
Volume36
Publication statusPublished - 14 Mar 2023

Abstract

In recent years, the number of patients with orthopedic diseases such as cervical spondylosis has increased, resulting in an increase in the demand for orthopedic surgery. However, thermal necrosis and bone cracks caused by surgery severely restrict the development and progression of orthopedic surgery. For the material of cutting tool processing bone in bone surgery of drilling high temperature lead to cell death, easy to produce the problem such as crack cause secondary damage effects to restore, in this paper, a bionic drill was designed based on the micro-structure of the dung beetle’s head and back. The microstructure configuration parameters were optimized by numerical analysis, and making use of the optical fiber laser marking machine preparation of bionic bit; through drilling test, the mathematical model of drilling temperature and crack generation based on micro-structure characteristic parameters was established by infrared thermal imaging technology and acoustic emission signal technology, and the cooling mechanism and crack suppression strategy were studied. The experimental results show that when the speed is 60 m/min, the cooling effects of the bionic bit T1 and T2 are 15.31% and 19.78%, respectively, and both kinds of bits show obvious crack suppression effect. The research in this paper provides a new idea for precision and efficient machining of bone materials, and the research results will help to improve the design and manufacturing technology and theoretical research level in the field of bone drilling tools.

Keywords

    Acoustic emission, Bionic drill, Bone material cutting, Laser processing, Thermal imaging camera

ASJC Scopus subject areas

Cite this

Cooling and Crack Suppression of Bone Material Drilling Based on Microtextured Bit Modeled on Dung Beetle. / Lian, Yunsong; Chen, Xiande; Xie, Chaoping et al.
In: Chinese Journal of Mechanical Engineering (English Edition), Vol. 36, 37, 14.03.2023.

Research output: Contribution to journalArticleResearchpeer review

Download
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title = "Cooling and Crack Suppression of Bone Material Drilling Based on Microtextured Bit Modeled on Dung Beetle",
abstract = "In recent years, the number of patients with orthopedic diseases such as cervical spondylosis has increased, resulting in an increase in the demand for orthopedic surgery. However, thermal necrosis and bone cracks caused by surgery severely restrict the development and progression of orthopedic surgery. For the material of cutting tool processing bone in bone surgery of drilling high temperature lead to cell death, easy to produce the problem such as crack cause secondary damage effects to restore, in this paper, a bionic drill was designed based on the micro-structure of the dung beetle{\textquoteright}s head and back. The microstructure configuration parameters were optimized by numerical analysis, and making use of the optical fiber laser marking machine preparation of bionic bit; through drilling test, the mathematical model of drilling temperature and crack generation based on micro-structure characteristic parameters was established by infrared thermal imaging technology and acoustic emission signal technology, and the cooling mechanism and crack suppression strategy were studied. The experimental results show that when the speed is 60 m/min, the cooling effects of the bionic bit T1 and T2 are 15.31% and 19.78%, respectively, and both kinds of bits show obvious crack suppression effect. The research in this paper provides a new idea for precision and efficient machining of bone materials, and the research results will help to improve the design and manufacturing technology and theoretical research level in the field of bone drilling tools.",
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author = "Yunsong Lian and Xiande Chen and Chaoping Xie and Yangyang Long and Fengtian Lin and Wei Zhou and Xuyang Chu",
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AU - Lian, Yunsong

AU - Chen, Xiande

AU - Xie, Chaoping

AU - Long, Yangyang

AU - Lin, Fengtian

AU - Zhou, Wei

AU - Chu, Xuyang

N1 - Funding Information: The authors sincerely thanks to the support from Jiangsu Key Laboratory of Precision and Micro-Manufacturing Technology.

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AB - In recent years, the number of patients with orthopedic diseases such as cervical spondylosis has increased, resulting in an increase in the demand for orthopedic surgery. However, thermal necrosis and bone cracks caused by surgery severely restrict the development and progression of orthopedic surgery. For the material of cutting tool processing bone in bone surgery of drilling high temperature lead to cell death, easy to produce the problem such as crack cause secondary damage effects to restore, in this paper, a bionic drill was designed based on the micro-structure of the dung beetle’s head and back. The microstructure configuration parameters were optimized by numerical analysis, and making use of the optical fiber laser marking machine preparation of bionic bit; through drilling test, the mathematical model of drilling temperature and crack generation based on micro-structure characteristic parameters was established by infrared thermal imaging technology and acoustic emission signal technology, and the cooling mechanism and crack suppression strategy were studied. The experimental results show that when the speed is 60 m/min, the cooling effects of the bionic bit T1 and T2 are 15.31% and 19.78%, respectively, and both kinds of bits show obvious crack suppression effect. The research in this paper provides a new idea for precision and efficient machining of bone materials, and the research results will help to improve the design and manufacturing technology and theoretical research level in the field of bone drilling tools.

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