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Autonomous Cycle Time Reduction of Robotic Tasks Using Iterative Learning Control

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

External Research Organisations

  • Fraunhofer Institute for Manufacturing Engineering and Automation (IPA)
  • University of Applied Sciences Karlsruhe (HKA)
  • Friedrich-Alexander-Universität Erlangen-Nürnberg (FAU Erlangen-Nürnberg)

Details

Original languageEnglish
Title of host publication2022 IEEE/RSJ International Conference on Intelligent Robots and Systems (IROS)
Pages12405-12411
Number of pages7
ISBN (electronic)978-1-6654-7927-1
Publication statusPublished - 2022
Externally publishedYes
Event2022 IEEE/RSJ International Conference on Intelligent Robots and Systems, IROS 2022 - Kyoto, Japan
Duration: 23 Oct 202227 Oct 2022

Publication series

Name Proceedings of the IEEE/RSJ International Conference on Intelligent Robots and Systems
ISSN (Print)2153-0858
ISSN (electronic)2153-0866

Abstract

When robots are used to automate repetitive production tasks, the productivity of the manufacturing system crucially depends on the robot's task execution speed. An out-of-the-box solution is typically slow, whereas achieving shorter cycle times typically requires large efforts with respect to controller design and tuning. This dilemma can be resolved by learning control algorithms that autonomously improve performance without requiring any system-specific tuning. In the present work, we propose a novel learning control scheme that autonomously reduces the execution times of robotic systems that perform repetitive manufacturing tasks. To this end, we combine an Iterative Learning Control (ILC) approach with a trial-varying reference adaptation. The reference trajectory is slowly adapted to ensure that the given task is performed successfully on every single iteration without constraint violations. Therefore, the learning process can be carried out during operation. We validate the practical applicability of the method by real-world experiments on a 6-axis robot that performs a linear motion and a contact-force task. Despite the fundamentally different characteristics of these two tasks, the proposed algorithm achieves a remarkable reduction of cycle times, namely, by a factor of 4 in the linear motion task and a factor of 10 in the contact-force task. These results provide an important step toward robotic manufacturing systems that autonomously optimize their own performance during operation.

ASJC Scopus subject areas

Cite this

Autonomous Cycle Time Reduction of Robotic Tasks Using Iterative Learning Control. / Halt, Lorenz; Meindl, Michael; Bayer, Victor et al.
2022 IEEE/RSJ International Conference on Intelligent Robots and Systems (IROS). 2022. p. 12405-12411 ( Proceedings of the IEEE/RSJ International Conference on Intelligent Robots and Systems).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Halt, L, Meindl, M, Bayer, V, Kraus, W & Seel, T 2022, Autonomous Cycle Time Reduction of Robotic Tasks Using Iterative Learning Control. in 2022 IEEE/RSJ International Conference on Intelligent Robots and Systems (IROS). Proceedings of the IEEE/RSJ International Conference on Intelligent Robots and Systems, pp. 12405-12411, 2022 IEEE/RSJ International Conference on Intelligent Robots and Systems, IROS 2022, Kyoto, Japan, 23 Oct 2022. https://doi.org/10.1109/IROS47612.2022.9981042
Halt, L., Meindl, M., Bayer, V., Kraus, W., & Seel, T. (2022). Autonomous Cycle Time Reduction of Robotic Tasks Using Iterative Learning Control. In 2022 IEEE/RSJ International Conference on Intelligent Robots and Systems (IROS) (pp. 12405-12411). ( Proceedings of the IEEE/RSJ International Conference on Intelligent Robots and Systems). https://doi.org/10.1109/IROS47612.2022.9981042
Halt L, Meindl M, Bayer V, Kraus W, Seel T. Autonomous Cycle Time Reduction of Robotic Tasks Using Iterative Learning Control. In 2022 IEEE/RSJ International Conference on Intelligent Robots and Systems (IROS). 2022. p. 12405-12411. ( Proceedings of the IEEE/RSJ International Conference on Intelligent Robots and Systems). doi: 10.1109/IROS47612.2022.9981042
Halt, Lorenz ; Meindl, Michael ; Bayer, Victor et al. / Autonomous Cycle Time Reduction of Robotic Tasks Using Iterative Learning Control. 2022 IEEE/RSJ International Conference on Intelligent Robots and Systems (IROS). 2022. pp. 12405-12411 ( Proceedings of the IEEE/RSJ International Conference on Intelligent Robots and Systems).
Download
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title = "Autonomous Cycle Time Reduction of Robotic Tasks Using Iterative Learning Control",
abstract = "When robots are used to automate repetitive production tasks, the productivity of the manufacturing system crucially depends on the robot's task execution speed. An out-of-the-box solution is typically slow, whereas achieving shorter cycle times typically requires large efforts with respect to controller design and tuning. This dilemma can be resolved by learning control algorithms that autonomously improve performance without requiring any system-specific tuning. In the present work, we propose a novel learning control scheme that autonomously reduces the execution times of robotic systems that perform repetitive manufacturing tasks. To this end, we combine an Iterative Learning Control (ILC) approach with a trial-varying reference adaptation. The reference trajectory is slowly adapted to ensure that the given task is performed successfully on every single iteration without constraint violations. Therefore, the learning process can be carried out during operation. We validate the practical applicability of the method by real-world experiments on a 6-axis robot that performs a linear motion and a contact-force task. Despite the fundamentally different characteristics of these two tasks, the proposed algorithm achieves a remarkable reduction of cycle times, namely, by a factor of 4 in the linear motion task and a factor of 10 in the contact-force task. These results provide an important step toward robotic manufacturing systems that autonomously optimize their own performance during operation.",
author = "Lorenz Halt and Michael Meindl and Victor Bayer and Werner Kraus and Thomas Seel",
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AU - Halt, Lorenz

AU - Meindl, Michael

AU - Bayer, Victor

AU - Kraus, Werner

AU - Seel, Thomas

N1 - Publisher Copyright: © 2022 IEEE.

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