Simulation and validation of air flow and heat transfer in an autoclave process for definition of thermal boundary conditions during curing of composite parts

Publikation: Beitrag in FachzeitschriftÜbersichtsarbeitForschungPeer-Review

Autoren

  • Tobias Bohne
  • Tim Frerich
  • Jörg Jendrny
  • Jan-Patrick Jürgens
  • Vasily Ploshikhin

Organisationseinheiten

Externe Organisationen

  • Faserinstitut Bremen e.V. (FIBRE)
  • Airbus Operations GmbH
  • Universität Bremen
Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Seiten (von - bis)1677-1687
Seitenumfang11
FachzeitschriftJournal of composite materials
Jahrgang52
Ausgabenummer12
Frühes Online-Datum27 Okt. 2017
PublikationsstatusVeröffentlicht - Mai 2018

Abstract

Aerospace carbon fibre-reinforced components are cured under high pressure (7 bar) and temperature in an autoclave. As in an industrial environment, the loading of an autoclave usually changes from cycle to cycle causing different thermal masses and airflow pattern which leads to an inhomogeneous temperature distribution inside the carbon fiber-reinforced plastic part. Finally, the overall process can be delayed and the part quality can be compromised. In this paper, the heat transfer in a small laboratory autoclave has been investigated using calorimeter measurements and a fluid dynamic model. A complex turbulent flow pattern with locally varying heat transfer coefficient has been observed. Especially, the pressure and the inlet fluid velocity have been identified as sensitive process parameters. Further finite element simulations with adjusted boundary conditions provide accurate results of the curing process inside of the components for selective process control. The heat transfer coefficient has been found to be almost stationary during the observed constant pressure autoclave process allowing a separated investigation of the heat transfer coefficient and the curing of the components. The presented method promises therefore a detailed observation of the autoclave process with reduced computational effort.

ASJC Scopus Sachgebiete

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Simulation and validation of air flow and heat transfer in an autoclave process for definition of thermal boundary conditions during curing of composite parts. / Bohne, Tobias; Frerich, Tim ; Jendrny, Jörg et al.
in: Journal of composite materials, Jahrgang 52, Nr. 12, 05.2018, S. 1677-1687.

Publikation: Beitrag in FachzeitschriftÜbersichtsarbeitForschungPeer-Review

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abstract = "Aerospace carbon fibre-reinforced components are cured under high pressure (7 bar) and temperature in an autoclave. As in an industrial environment, the loading of an autoclave usually changes from cycle to cycle causing different thermal masses and airflow pattern which leads to an inhomogeneous temperature distribution inside the carbon fiber-reinforced plastic part. Finally, the overall process can be delayed and the part quality can be compromised. In this paper, the heat transfer in a small laboratory autoclave has been investigated using calorimeter measurements and a fluid dynamic model. A complex turbulent flow pattern with locally varying heat transfer coefficient has been observed. Especially, the pressure and the inlet fluid velocity have been identified as sensitive process parameters. Further finite element simulations with adjusted boundary conditions provide accurate results of the curing process inside of the components for selective process control. The heat transfer coefficient has been found to be almost stationary during the observed constant pressure autoclave process allowing a separated investigation of the heat transfer coefficient and the curing of the components. The presented method promises therefore a detailed observation of the autoclave process with reduced computational effort.",
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T1 - Simulation and validation of air flow and heat transfer in an autoclave process for definition of thermal boundary conditions during curing of composite parts

AU - Bohne, Tobias

AU - Frerich, Tim

AU - Jendrny, Jörg

AU - Jürgens, Jan-Patrick

AU - Ploshikhin, Vasily

N1 - Publisher Copyright: © 2017, © The Author(s) 2017.

PY - 2018/5

Y1 - 2018/5

N2 - Aerospace carbon fibre-reinforced components are cured under high pressure (7 bar) and temperature in an autoclave. As in an industrial environment, the loading of an autoclave usually changes from cycle to cycle causing different thermal masses and airflow pattern which leads to an inhomogeneous temperature distribution inside the carbon fiber-reinforced plastic part. Finally, the overall process can be delayed and the part quality can be compromised. In this paper, the heat transfer in a small laboratory autoclave has been investigated using calorimeter measurements and a fluid dynamic model. A complex turbulent flow pattern with locally varying heat transfer coefficient has been observed. Especially, the pressure and the inlet fluid velocity have been identified as sensitive process parameters. Further finite element simulations with adjusted boundary conditions provide accurate results of the curing process inside of the components for selective process control. The heat transfer coefficient has been found to be almost stationary during the observed constant pressure autoclave process allowing a separated investigation of the heat transfer coefficient and the curing of the components. The presented method promises therefore a detailed observation of the autoclave process with reduced computational effort.

AB - Aerospace carbon fibre-reinforced components are cured under high pressure (7 bar) and temperature in an autoclave. As in an industrial environment, the loading of an autoclave usually changes from cycle to cycle causing different thermal masses and airflow pattern which leads to an inhomogeneous temperature distribution inside the carbon fiber-reinforced plastic part. Finally, the overall process can be delayed and the part quality can be compromised. In this paper, the heat transfer in a small laboratory autoclave has been investigated using calorimeter measurements and a fluid dynamic model. A complex turbulent flow pattern with locally varying heat transfer coefficient has been observed. Especially, the pressure and the inlet fluid velocity have been identified as sensitive process parameters. Further finite element simulations with adjusted boundary conditions provide accurate results of the curing process inside of the components for selective process control. The heat transfer coefficient has been found to be almost stationary during the observed constant pressure autoclave process allowing a separated investigation of the heat transfer coefficient and the curing of the components. The presented method promises therefore a detailed observation of the autoclave process with reduced computational effort.

KW - Autoclave

KW - calorimeter

KW - carbon fiber-reinforced plastic curing

KW - computational fluid dynmaics

KW - Design of Experiment (DOE) study

KW - finite element method

KW - flow pattern

KW - heat transfer coefficient

KW - process simulation

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