Processing, structure, and properties of additively manufactured titanium scaffolds with gyroid-sheet architecture

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OriginalspracheEnglisch
Aufsatznummer101916
FachzeitschriftAdditive Manufacturing
Jahrgang41
Frühes Online-Datum16 Feb. 2021
PublikationsstatusVeröffentlicht - Mai 2021

Abstract

While the relationships between processing, structure, and properties of solid titanium alloys produced by additive manufacturing have been established, these relationships are less understood for porous materials, particularly those with rough surfaces inherent to L-PBF. For orthopedics applications, porous architecture and surface roughness are desirable for bone growth, and thus optimization of fatigue life despite these inherent fatigue drivers is critical. The present results establishes relationships between post-processing, microstructure, and resulting fatigue properties for gyroid-sheet scaffolds with as-fabricated surfaces. By comparison of known factors driving fatigue behavior, the relative effect of each on normalized fatigue strength was quantified. Normalized compressive fatigue strength of the gyroid-sheet scaffolds which underwent no surface treatments was observed to be > 50%. The result is higher than that seen for tension fatigue of analogous gyroid-sheet scaffolds, or compared to previously reported normalized compressive fatigue strength of strut based scaffolds. The high strength and fatigue resistant behavior of gyroid-sheet scaffolds despite the inherent surface roughness of L-PBF is desirable for biomedical applications.

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Processing, structure, and properties of additively manufactured titanium scaffolds with gyroid-sheet architecture. / Kelly, Cambre N.; Kahra, C.; Maier, Hans J. et al.
in: Additive Manufacturing, Jahrgang 41, 101916, 05.2021.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Kelly CN, Kahra C, Maier HJ, Gall K. Processing, structure, and properties of additively manufactured titanium scaffolds with gyroid-sheet architecture. Additive Manufacturing. 2021 Mai;41:101916. Epub 2021 Feb 16. doi: 10.1016/j.addma.2021.101916
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abstract = "While the relationships between processing, structure, and properties of solid titanium alloys produced by additive manufacturing have been established, these relationships are less understood for porous materials, particularly those with rough surfaces inherent to L-PBF. For orthopedics applications, porous architecture and surface roughness are desirable for bone growth, and thus optimization of fatigue life despite these inherent fatigue drivers is critical. The present results establishes relationships between post-processing, microstructure, and resulting fatigue properties for gyroid-sheet scaffolds with as-fabricated surfaces. By comparison of known factors driving fatigue behavior, the relative effect of each on normalized fatigue strength was quantified. Normalized compressive fatigue strength of the gyroid-sheet scaffolds which underwent no surface treatments was observed to be > 50%. The result is higher than that seen for tension fatigue of analogous gyroid-sheet scaffolds, or compared to previously reported normalized compressive fatigue strength of strut based scaffolds. The high strength and fatigue resistant behavior of gyroid-sheet scaffolds despite the inherent surface roughness of L-PBF is desirable for biomedical applications.",
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AU - Kelly, Cambre N.

AU - Kahra, C.

AU - Maier, Hans J.

AU - Gall, Ken

N1 - Funding Information: Financial support from the German Research Foundation (grant MA 1175/67-1 ) is gratefully acknowledged. The authors also thank J. Baden, A. Krabbenhöft and S. Julmi for help with the microstructural characterization.

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N2 - While the relationships between processing, structure, and properties of solid titanium alloys produced by additive manufacturing have been established, these relationships are less understood for porous materials, particularly those with rough surfaces inherent to L-PBF. For orthopedics applications, porous architecture and surface roughness are desirable for bone growth, and thus optimization of fatigue life despite these inherent fatigue drivers is critical. The present results establishes relationships between post-processing, microstructure, and resulting fatigue properties for gyroid-sheet scaffolds with as-fabricated surfaces. By comparison of known factors driving fatigue behavior, the relative effect of each on normalized fatigue strength was quantified. Normalized compressive fatigue strength of the gyroid-sheet scaffolds which underwent no surface treatments was observed to be > 50%. The result is higher than that seen for tension fatigue of analogous gyroid-sheet scaffolds, or compared to previously reported normalized compressive fatigue strength of strut based scaffolds. The high strength and fatigue resistant behavior of gyroid-sheet scaffolds despite the inherent surface roughness of L-PBF is desirable for biomedical applications.

AB - While the relationships between processing, structure, and properties of solid titanium alloys produced by additive manufacturing have been established, these relationships are less understood for porous materials, particularly those with rough surfaces inherent to L-PBF. For orthopedics applications, porous architecture and surface roughness are desirable for bone growth, and thus optimization of fatigue life despite these inherent fatigue drivers is critical. The present results establishes relationships between post-processing, microstructure, and resulting fatigue properties for gyroid-sheet scaffolds with as-fabricated surfaces. By comparison of known factors driving fatigue behavior, the relative effect of each on normalized fatigue strength was quantified. Normalized compressive fatigue strength of the gyroid-sheet scaffolds which underwent no surface treatments was observed to be > 50%. The result is higher than that seen for tension fatigue of analogous gyroid-sheet scaffolds, or compared to previously reported normalized compressive fatigue strength of strut based scaffolds. The high strength and fatigue resistant behavior of gyroid-sheet scaffolds despite the inherent surface roughness of L-PBF is desirable for biomedical applications.

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KW - Fatigue

KW - Laser powder bed fusion

KW - Titanium alloy

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