Numerical simulation of electromagnetic stirring in continuous casting of wires

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Autorschaft

Organisationseinheiten

Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Seiten (von - bis)1499-1506
Seitenumfang8
FachzeitschriftCOMPEL - The International Journal for Computation and Mathematics in Electrical and Electronic Engineering
Jahrgang30
Ausgabenummer5
PublikationsstatusVeröffentlicht - 13 Sept. 2011

Abstract

Purpose - The purpose of this paper is to describe how electromagnetic stirring during continuous casting of ferrous and non-ferrous metals is applied in order to increase the homogeneity and the material properties by improving the grain refinement in the solidification process. The fluid flow and thermal modeling was performed for studying the metal wire pulling process, where melt is being stirred at the solidification front (SF) by electromagnetic forces. Transient simulation has been carried out in order to investigate the periodical character of the process. Design/methodology/approach - The numerical analysis was performed in 2D utilizing the rotational symmetry of the problem. First the electromagnetic fields were estimated using FEM and were subsequently exported as source terms in a coupled thermal and flow simulation with FVM. Findings - The presented numerical model estimated the most suitable position between the stirring coil and the SF to achieve high flow velocities which improve the grain refinement process. Originality/value - This work enables estimation of the melt solidification in an electromagnetic stirred continuous casting process with oscillating pull velocities.

ASJC Scopus Sachgebiete

Zitieren

Numerical simulation of electromagnetic stirring in continuous casting of wires. / Turewicz, P.; Baake, E.; Umbrashko, A.
in: COMPEL - The International Journal for Computation and Mathematics in Electrical and Electronic Engineering, Jahrgang 30, Nr. 5, 13.09.2011, S. 1499-1506.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Download
@article{fa2ade6fb5464670b66bc1248a79938b,
title = "Numerical simulation of electromagnetic stirring in continuous casting of wires",
abstract = "Purpose - The purpose of this paper is to describe how electromagnetic stirring during continuous casting of ferrous and non-ferrous metals is applied in order to increase the homogeneity and the material properties by improving the grain refinement in the solidification process. The fluid flow and thermal modeling was performed for studying the metal wire pulling process, where melt is being stirred at the solidification front (SF) by electromagnetic forces. Transient simulation has been carried out in order to investigate the periodical character of the process. Design/methodology/approach - The numerical analysis was performed in 2D utilizing the rotational symmetry of the problem. First the electromagnetic fields were estimated using FEM and were subsequently exported as source terms in a coupled thermal and flow simulation with FVM. Findings - The presented numerical model estimated the most suitable position between the stirring coil and the SF to achieve high flow velocities which improve the grain refinement process. Originality/value - This work enables estimation of the melt solidification in an electromagnetic stirred continuous casting process with oscillating pull velocities.",
keywords = "Continuous wire casting, Electromagnetic stirring, Electromagnetism, Modelling, Wires",
author = "P. Turewicz and E. Baake and A. Umbrashko",
year = "2011",
month = sep,
day = "13",
doi = "10.1108/03321641111152658",
language = "English",
volume = "30",
pages = "1499--1506",
journal = "COMPEL - The International Journal for Computation and Mathematics in Electrical and Electronic Engineering",
issn = "0332-1649",
publisher = "Emerald Group Publishing Ltd.",
number = "5",

}

Download

TY - JOUR

T1 - Numerical simulation of electromagnetic stirring in continuous casting of wires

AU - Turewicz, P.

AU - Baake, E.

AU - Umbrashko, A.

PY - 2011/9/13

Y1 - 2011/9/13

N2 - Purpose - The purpose of this paper is to describe how electromagnetic stirring during continuous casting of ferrous and non-ferrous metals is applied in order to increase the homogeneity and the material properties by improving the grain refinement in the solidification process. The fluid flow and thermal modeling was performed for studying the metal wire pulling process, where melt is being stirred at the solidification front (SF) by electromagnetic forces. Transient simulation has been carried out in order to investigate the periodical character of the process. Design/methodology/approach - The numerical analysis was performed in 2D utilizing the rotational symmetry of the problem. First the electromagnetic fields were estimated using FEM and were subsequently exported as source terms in a coupled thermal and flow simulation with FVM. Findings - The presented numerical model estimated the most suitable position between the stirring coil and the SF to achieve high flow velocities which improve the grain refinement process. Originality/value - This work enables estimation of the melt solidification in an electromagnetic stirred continuous casting process with oscillating pull velocities.

AB - Purpose - The purpose of this paper is to describe how electromagnetic stirring during continuous casting of ferrous and non-ferrous metals is applied in order to increase the homogeneity and the material properties by improving the grain refinement in the solidification process. The fluid flow and thermal modeling was performed for studying the metal wire pulling process, where melt is being stirred at the solidification front (SF) by electromagnetic forces. Transient simulation has been carried out in order to investigate the periodical character of the process. Design/methodology/approach - The numerical analysis was performed in 2D utilizing the rotational symmetry of the problem. First the electromagnetic fields were estimated using FEM and were subsequently exported as source terms in a coupled thermal and flow simulation with FVM. Findings - The presented numerical model estimated the most suitable position between the stirring coil and the SF to achieve high flow velocities which improve the grain refinement process. Originality/value - This work enables estimation of the melt solidification in an electromagnetic stirred continuous casting process with oscillating pull velocities.

KW - Continuous wire casting

KW - Electromagnetic stirring

KW - Electromagnetism

KW - Modelling

KW - Wires

UR - http://www.scopus.com/inward/record.url?scp=80455156008&partnerID=8YFLogxK

U2 - 10.1108/03321641111152658

DO - 10.1108/03321641111152658

M3 - Article

AN - SCOPUS:80455156008

VL - 30

SP - 1499

EP - 1506

JO - COMPEL - The International Journal for Computation and Mathematics in Electrical and Electronic Engineering

JF - COMPEL - The International Journal for Computation and Mathematics in Electrical and Electronic Engineering

SN - 0332-1649

IS - 5

ER -

Von denselben Autoren