Fused Deposition Modeling of Microfluidic Chips in Transparent Polystyrene

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

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  • Albert-Ludwigs-Universität Freiburg
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OriginalspracheEnglisch
Aufsatznummer1348
FachzeitschriftMicromachines
Jahrgang12
Ausgabenummer11
Frühes Online-Datum31 Okt. 2021
PublikationsstatusVeröffentlicht - Nov. 2021

Abstract

Polystyrene (PS) is one of the most commonly used thermoplastic materials worldwide and plays a ubiquitous role in today’s biomedical and life science industry and research. The main advantage of PS lies in its facile processability, its excellent optical and mechanical properties, as well as its biocompatibility. However, PS is only rarely used in microfluidic prototyping, since the structuring of PS is mainly performed using industrial-scale replication processes. So far, microfluidic chips in PS have not been accessible to rapid prototyping via 3D printing. In this work, we present, for the first time, 3D printing of transparent PS using fused deposition modeling (FDM). We present FDM printing of transparent PS microfluidic channels with dimensions as small as 300 µm and a high transparency in the region of interest. Furthermore, we demonstrate the fabrication of functional chips such as Tesla-mixer and mixer cascades. Cell culture experiments showed a high cell viability during seven days of culturing, as well as enabling cell adhesion and proliferation. With the aid of this new PS prototyping method, the development of future biomedical microfluidic chips will be significantly accelerated, as it enables using PS from the early academic prototyping all the way to industrial-scale mass replication.

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Fused Deposition Modeling of Microfluidic Chips in Transparent Polystyrene. / Mader, Markus; Rein, Christof; Konrat, Eveline et al.
in: Micromachines, Jahrgang 12, Nr. 11, 1348, 11.2021.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Mader, M., Rein, C., Konrat, E., Meermeyer, S. L., Lee-Thedieck, C., Kotz-Helmer, F., & Rapp, B. E. (2021). Fused Deposition Modeling of Microfluidic Chips in Transparent Polystyrene. Micromachines, 12(11), Artikel 1348. Vorabveröffentlichung online. https://doi.org/10.3390/mi12111348
Mader M, Rein C, Konrat E, Meermeyer SL, Lee-Thedieck C, Kotz-Helmer F et al. Fused Deposition Modeling of Microfluidic Chips in Transparent Polystyrene. Micromachines. 2021 Nov;12(11):1348. Epub 2021 Okt 31. doi: 10.3390/mi12111348
Mader, Markus ; Rein, Christof ; Konrat, Eveline et al. / Fused Deposition Modeling of Microfluidic Chips in Transparent Polystyrene. in: Micromachines. 2021 ; Jahrgang 12, Nr. 11.
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title = "Fused Deposition Modeling of Microfluidic Chips in Transparent Polystyrene",
abstract = "Polystyrene (PS) is one of the most commonly used thermoplastic materials worldwide and plays a ubiquitous role in today{\textquoteright}s biomedical and life science industry and research. The main advantage of PS lies in its facile processability, its excellent optical and mechanical properties, as well as its biocompatibility. However, PS is only rarely used in microfluidic prototyping, since the structuring of PS is mainly performed using industrial-scale replication processes. So far, microfluidic chips in PS have not been accessible to rapid prototyping via 3D printing. In this work, we present, for the first time, 3D printing of transparent PS using fused deposition modeling (FDM). We present FDM printing of transparent PS microfluidic channels with dimensions as small as 300 µm and a high transparency in the region of interest. Furthermore, we demonstrate the fabrication of functional chips such as Tesla-mixer and mixer cascades. Cell culture experiments showed a high cell viability during seven days of culturing, as well as enabling cell adhesion and proliferation. With the aid of this new PS prototyping method, the development of future biomedical microfluidic chips will be significantly accelerated, as it enables using PS from the early academic prototyping all the way to industrial-scale mass replication.",
keywords = "3D printing, additive manufacturing, fused deposition modeling, microfluidics, polystyrene, cell cultures, Fused deposition modeling, Additive manufacturing, Cell cultures, Polystyrene, Microfluidics",
author = "Markus Mader and Christof Rein and Eveline Konrat and Meermeyer, {Sophia Lena} and Cornelia Lee-Thedieck and Frederik Kotz-Helmer and Rapp, {Bastian E.}",
note = "Funding Information: Funding: This research was partly funded by the German Ministry of Education and Research (BMBF), funding code 03_5527 “Fluoropor”. This research was partly funded by the German Research Foundation (Deutsche Forschungsgemeinschaft, DFG) for funding through the Centre for Excellence livMatS Exec 2193/1-390951807. This work was partly funded by the Research Cluster “Interactive and Programmable Materials (IPROM)” funded by the Carl Zeiss Foundation. This work was partly financed by the Baden-W{\"u}rttemberg Stiftung GmbH within the program “Biofunctional Materials and Surfaces” (BiofMo-2, 3D Mosaic). This project has received funding from the European Research Council (ERC) under the European Union{\textquoteright}s Horizon 2020 research and innovation programme (grant agreement No. 816006). ",
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Download

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T1 - Fused Deposition Modeling of Microfluidic Chips in Transparent Polystyrene

AU - Mader, Markus

AU - Rein, Christof

AU - Konrat, Eveline

AU - Meermeyer, Sophia Lena

AU - Lee-Thedieck, Cornelia

AU - Kotz-Helmer, Frederik

AU - Rapp, Bastian E.

N1 - Funding Information: Funding: This research was partly funded by the German Ministry of Education and Research (BMBF), funding code 03_5527 “Fluoropor”. This research was partly funded by the German Research Foundation (Deutsche Forschungsgemeinschaft, DFG) for funding through the Centre for Excellence livMatS Exec 2193/1-390951807. This work was partly funded by the Research Cluster “Interactive and Programmable Materials (IPROM)” funded by the Carl Zeiss Foundation. This work was partly financed by the Baden-Württemberg Stiftung GmbH within the program “Biofunctional Materials and Surfaces” (BiofMo-2, 3D Mosaic). This project has received funding from the European Research Council (ERC) under the European Union’s Horizon 2020 research and innovation programme (grant agreement No. 816006).

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N2 - Polystyrene (PS) is one of the most commonly used thermoplastic materials worldwide and plays a ubiquitous role in today’s biomedical and life science industry and research. The main advantage of PS lies in its facile processability, its excellent optical and mechanical properties, as well as its biocompatibility. However, PS is only rarely used in microfluidic prototyping, since the structuring of PS is mainly performed using industrial-scale replication processes. So far, microfluidic chips in PS have not been accessible to rapid prototyping via 3D printing. In this work, we present, for the first time, 3D printing of transparent PS using fused deposition modeling (FDM). We present FDM printing of transparent PS microfluidic channels with dimensions as small as 300 µm and a high transparency in the region of interest. Furthermore, we demonstrate the fabrication of functional chips such as Tesla-mixer and mixer cascades. Cell culture experiments showed a high cell viability during seven days of culturing, as well as enabling cell adhesion and proliferation. With the aid of this new PS prototyping method, the development of future biomedical microfluidic chips will be significantly accelerated, as it enables using PS from the early academic prototyping all the way to industrial-scale mass replication.

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KW - additive manufacturing

KW - fused deposition modeling

KW - microfluidics

KW - polystyrene

KW - cell cultures

KW - Fused deposition modeling

KW - Additive manufacturing

KW - Cell cultures

KW - Polystyrene

KW - Microfluidics

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DO - 10.3390/mi12111348

M3 - Article

VL - 12

JO - Micromachines

JF - Micromachines

SN - 2072-666X

IS - 11

M1 - 1348

ER -

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