The impact of cooling strategies and fixture options on the thermal load during laser processing of carbon fibre reinforced thermoplastics

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • R. Staehr
  • Julia Lindner
  • S. Bluemel
  • Oliver Meier
  • P. Jaeschke
  • Oliver Suttmann
  • Ludger Overmeyer

External Research Organisations

  • Laser Zentrum Hannover e.V. (LZH)
  • LASER on Demand GmbH
View graph of relations

Details

Original languageEnglish
Title of host publicationECCM 2016
Subtitle of host publicationProceeding of the 17th European Conference on Composite Materials
ISBN (electronic)9783000533877
Publication statusPublished - 2016
Externally publishedYes
Event17th European Conference on Composite Materials, ECCM 2016 - Munich, Germany
Duration: 26 Jun 201630 Jun 2016

Publication series

NameECCM 2016 - Proceeding of the 17th European Conference on Composite Materials

Abstract

This paper focusses on different fixture and cooling options and investigates their impact on the thermal load during laser processing of CFRP using a continuously emitting high-power solid state laser. Various combinations between fixtures, cooling options and process parameters were used. These options included cooling by pressurized air flow or water spraying when using uncooled fixtures with spacing under the CFRP plate. Another option included air flow or water spraying using water cooled fixtures with direct planar contact to the CFRP surface. The surface temperatures were monitored by thermography during the cutting process, serving as an indicator for the effectiveness of the cooling options. The HAZ of selected cross-section specimens was measured, supporting the evaluation process of the cooling effectiveness. The results revealed a distinct reduction in the surface temperatures when applying gas flow cooling compared to the absence of any cooling, while the effect of an additional water spray becomes apparent especially for an enhanced water flow. The highest heat dissipation was achieved by using a water cooled fixture. This effective cooling option enables the reduction of typically necessary delay times thus leading to higher process efficiency at a constantly low thermal load.

Keywords

    Cooling, Fixture, Laser cutting, Thermography, Thermoplastic CFRP

ASJC Scopus subject areas

Cite this

The impact of cooling strategies and fixture options on the thermal load during laser processing of carbon fibre reinforced thermoplastics. / Staehr, R.; Lindner, Julia; Bluemel, S. et al.
ECCM 2016: Proceeding of the 17th European Conference on Composite Materials. 2016. (ECCM 2016 - Proceeding of the 17th European Conference on Composite Materials).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Staehr, R, Lindner, J, Bluemel, S, Meier, O, Jaeschke, P, Suttmann, O & Overmeyer, L 2016, The impact of cooling strategies and fixture options on the thermal load during laser processing of carbon fibre reinforced thermoplastics. in ECCM 2016: Proceeding of the 17th European Conference on Composite Materials. ECCM 2016 - Proceeding of the 17th European Conference on Composite Materials, 17th European Conference on Composite Materials, ECCM 2016, Munich, Germany, 26 Jun 2016.
Staehr, R., Lindner, J., Bluemel, S., Meier, O., Jaeschke, P., Suttmann, O., & Overmeyer, L. (2016). The impact of cooling strategies and fixture options on the thermal load during laser processing of carbon fibre reinforced thermoplastics. In ECCM 2016: Proceeding of the 17th European Conference on Composite Materials (ECCM 2016 - Proceeding of the 17th European Conference on Composite Materials).
Staehr R, Lindner J, Bluemel S, Meier O, Jaeschke P, Suttmann O et al. The impact of cooling strategies and fixture options on the thermal load during laser processing of carbon fibre reinforced thermoplastics. In ECCM 2016: Proceeding of the 17th European Conference on Composite Materials. 2016. (ECCM 2016 - Proceeding of the 17th European Conference on Composite Materials).
Staehr, R. ; Lindner, Julia ; Bluemel, S. et al. / The impact of cooling strategies and fixture options on the thermal load during laser processing of carbon fibre reinforced thermoplastics. ECCM 2016: Proceeding of the 17th European Conference on Composite Materials. 2016. (ECCM 2016 - Proceeding of the 17th European Conference on Composite Materials).
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abstract = "This paper focusses on different fixture and cooling options and investigates their impact on the thermal load during laser processing of CFRP using a continuously emitting high-power solid state laser. Various combinations between fixtures, cooling options and process parameters were used. These options included cooling by pressurized air flow or water spraying when using uncooled fixtures with spacing under the CFRP plate. Another option included air flow or water spraying using water cooled fixtures with direct planar contact to the CFRP surface. The surface temperatures were monitored by thermography during the cutting process, serving as an indicator for the effectiveness of the cooling options. The HAZ of selected cross-section specimens was measured, supporting the evaluation process of the cooling effectiveness. The results revealed a distinct reduction in the surface temperatures when applying gas flow cooling compared to the absence of any cooling, while the effect of an additional water spray becomes apparent especially for an enhanced water flow. The highest heat dissipation was achieved by using a water cooled fixture. This effective cooling option enables the reduction of typically necessary delay times thus leading to higher process efficiency at a constantly low thermal load.",
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AU - Lindner, Julia

AU - Bluemel, S.

AU - Meier, Oliver

AU - Jaeschke, P.

AU - Suttmann, Oliver

AU - Overmeyer, Ludger

N1 - Funding information: The authors would like to thank the German Federal Ministry of Education and Research (BMBF) for funding these investigations within the project Co-Compact (Eurostars Ref: E!7500, FKZ:01QE1232B und FKZ:01QE1232A) and the German Aerospace Center (DLR e.V.) for their support.

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N2 - This paper focusses on different fixture and cooling options and investigates their impact on the thermal load during laser processing of CFRP using a continuously emitting high-power solid state laser. Various combinations between fixtures, cooling options and process parameters were used. These options included cooling by pressurized air flow or water spraying when using uncooled fixtures with spacing under the CFRP plate. Another option included air flow or water spraying using water cooled fixtures with direct planar contact to the CFRP surface. The surface temperatures were monitored by thermography during the cutting process, serving as an indicator for the effectiveness of the cooling options. The HAZ of selected cross-section specimens was measured, supporting the evaluation process of the cooling effectiveness. The results revealed a distinct reduction in the surface temperatures when applying gas flow cooling compared to the absence of any cooling, while the effect of an additional water spray becomes apparent especially for an enhanced water flow. The highest heat dissipation was achieved by using a water cooled fixture. This effective cooling option enables the reduction of typically necessary delay times thus leading to higher process efficiency at a constantly low thermal load.

AB - This paper focusses on different fixture and cooling options and investigates their impact on the thermal load during laser processing of CFRP using a continuously emitting high-power solid state laser. Various combinations between fixtures, cooling options and process parameters were used. These options included cooling by pressurized air flow or water spraying when using uncooled fixtures with spacing under the CFRP plate. Another option included air flow or water spraying using water cooled fixtures with direct planar contact to the CFRP surface. The surface temperatures were monitored by thermography during the cutting process, serving as an indicator for the effectiveness of the cooling options. The HAZ of selected cross-section specimens was measured, supporting the evaluation process of the cooling effectiveness. The results revealed a distinct reduction in the surface temperatures when applying gas flow cooling compared to the absence of any cooling, while the effect of an additional water spray becomes apparent especially for an enhanced water flow. The highest heat dissipation was achieved by using a water cooled fixture. This effective cooling option enables the reduction of typically necessary delay times thus leading to higher process efficiency at a constantly low thermal load.

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