SafePR: Unified Approach for Safe Parallel Robots by Contact Detection and Reaction with Redundancy Resolution

Research output: Contribution to journalArticleResearchpeer review

View graph of relations

Details

Original languageEnglish
JournalIEEE transactions on robotics
Publication statusE-pub ahead of print - 2026

Abstract

Fast and safe motion is crucial for the successful deployment of physically interactive robots. Parallel robots (PRs) offer the potential for higher speeds while maintaining the same energy limits due to their low moving masses. However, they require methods for contact detection and reaction while avoiding singularities and self-collisions. We address this issue and present SafePR - a unified approach for the detection and localization, including the distinction between collision and clamping to perform a reaction that is safe for humans and feasible for PRs. Our approach uses information from the encoders and motor currents to estimate forces via a generalized-momentum observer. Neural networks and particle filters classify and localize the contacts. We introduce reactions with redundancy resolution to avoid self-collisions and type-II singularities. Our approach detected and terminated 72 real-world collision and clamping contacts with end-effector speeds of up to 1.5m/s, each within 25-275ms. The forces were below the thresholds from ISO/TS 15066. By using built-in sensors, SafePR enables safe interaction with already assembled PRs without the need for new hardware components.

Keywords

    compliance and impedance control, parallel robots, Physical human-robot interaction, redundant robots

ASJC Scopus subject areas

Cite this

SafePR: Unified Approach for Safe Parallel Robots by Contact Detection and Reaction with Redundancy Resolution. / Mohammad, Aran; Habich, Tim Lukas; Seel, Thomas et al.
In: IEEE transactions on robotics, 2026.

Research output: Contribution to journalArticleResearchpeer review

Download
@article{ff353192c72848a5926f68a36c96adfa,
title = "SafePR: Unified Approach for Safe Parallel Robots by Contact Detection and Reaction with Redundancy Resolution",
abstract = "Fast and safe motion is crucial for the successful deployment of physically interactive robots. Parallel robots (PRs) offer the potential for higher speeds while maintaining the same energy limits due to their low moving masses. However, they require methods for contact detection and reaction while avoiding singularities and self-collisions. We address this issue and present SafePR - a unified approach for the detection and localization, including the distinction between collision and clamping to perform a reaction that is safe for humans and feasible for PRs. Our approach uses information from the encoders and motor currents to estimate forces via a generalized-momentum observer. Neural networks and particle filters classify and localize the contacts. We introduce reactions with redundancy resolution to avoid self-collisions and type-II singularities. Our approach detected and terminated 72 real-world collision and clamping contacts with end-effector speeds of up to 1.5m/s, each within 25-275ms. The forces were below the thresholds from ISO/TS 15066. By using built-in sensors, SafePR enables safe interaction with already assembled PRs without the need for new hardware components.",
keywords = "compliance and impedance control, parallel robots, Physical human-robot interaction, redundant robots",
author = "Aran Mohammad and Habich, {Tim Lukas} and Thomas Seel and Moritz Schappler",
note = "Publisher Copyright: {\textcopyright} 2026 IEEE.",
year = "2026",
doi = "10.1109/TRO.2026.3666147",
language = "English",
journal = "IEEE transactions on robotics",
issn = "1552-3098",
publisher = "Institute of Electrical and Electronics Engineers Inc.",

}

Download

TY - JOUR

T1 - SafePR

T2 - Unified Approach for Safe Parallel Robots by Contact Detection and Reaction with Redundancy Resolution

AU - Mohammad, Aran

AU - Habich, Tim Lukas

AU - Seel, Thomas

AU - Schappler, Moritz

N1 - Publisher Copyright: © 2026 IEEE.

PY - 2026

Y1 - 2026

N2 - Fast and safe motion is crucial for the successful deployment of physically interactive robots. Parallel robots (PRs) offer the potential for higher speeds while maintaining the same energy limits due to their low moving masses. However, they require methods for contact detection and reaction while avoiding singularities and self-collisions. We address this issue and present SafePR - a unified approach for the detection and localization, including the distinction between collision and clamping to perform a reaction that is safe for humans and feasible for PRs. Our approach uses information from the encoders and motor currents to estimate forces via a generalized-momentum observer. Neural networks and particle filters classify and localize the contacts. We introduce reactions with redundancy resolution to avoid self-collisions and type-II singularities. Our approach detected and terminated 72 real-world collision and clamping contacts with end-effector speeds of up to 1.5m/s, each within 25-275ms. The forces were below the thresholds from ISO/TS 15066. By using built-in sensors, SafePR enables safe interaction with already assembled PRs without the need for new hardware components.

AB - Fast and safe motion is crucial for the successful deployment of physically interactive robots. Parallel robots (PRs) offer the potential for higher speeds while maintaining the same energy limits due to their low moving masses. However, they require methods for contact detection and reaction while avoiding singularities and self-collisions. We address this issue and present SafePR - a unified approach for the detection and localization, including the distinction between collision and clamping to perform a reaction that is safe for humans and feasible for PRs. Our approach uses information from the encoders and motor currents to estimate forces via a generalized-momentum observer. Neural networks and particle filters classify and localize the contacts. We introduce reactions with redundancy resolution to avoid self-collisions and type-II singularities. Our approach detected and terminated 72 real-world collision and clamping contacts with end-effector speeds of up to 1.5m/s, each within 25-275ms. The forces were below the thresholds from ISO/TS 15066. By using built-in sensors, SafePR enables safe interaction with already assembled PRs without the need for new hardware components.

KW - compliance and impedance control

KW - parallel robots

KW - Physical human-robot interaction

KW - redundant robots

UR - http://www.scopus.com/inward/record.url?scp=105030699066&partnerID=8YFLogxK

U2 - 10.1109/TRO.2026.3666147

DO - 10.1109/TRO.2026.3666147

M3 - Article

AN - SCOPUS:105030699066

JO - IEEE transactions on robotics

JF - IEEE transactions on robotics

SN - 1552-3098

ER -

By the same author(s)