Details
| Original language | English |
|---|---|
| Title of host publication | Material Forming, ESAFORM 2024 |
| Editors | Anna Carla Araujo, Arthur Cantarel, France Chabert, Adrian Korycki, Philippe Olivier, Fabrice Schmidt |
| Pages | 812-821 |
| Number of pages | 10 |
| Publication status | Published - 2024 |
| Event | 27th International ESAFORM Conference on Material Forming, ESAFORM 2024 - Toulouse, France Duration: 24 Apr 2024 → 26 Apr 2024 |
Publication series
| Name | Materials Research Proceedings |
|---|---|
| Volume | 41 |
| ISSN (Print) | 2474-3941 |
| ISSN (electronic) | 2474-395X |
Abstract
Dies used in hot forging are subjected to high cyclic thermo-mechanical loads, which lead to die failure. There are various options for increasing the service life of these dies, for example coatings or heat treatments. Another possibility is to adapt the choice of material, which is the focus of this work. For example, the nickel-based alloy Inconel has a higher strength at elevated temperatures compared to tool steel. However, Inconel is difficult to manufacture and has higher material costs. For this reason, a new process design for the production of a hybrid die consisting of Inconel 718 and tool steel X38CrMoV5.3 is presented within this work. To produce the hybrid dies, the two materials are first friction welded and then formed using hot forging. In addition to the numerical process design, experimental tests are also carried out to manufacture such hybrid dies. Furthermore, a numerical parameter study is done to determine the influence of the forging temperature, the forging speed and the initial Inconel thickness on the process parameters. It can be shown that the production of hybrid dies is possible by using the Tailored Forming process chain. The influencing factors investigated change the required press force and also the material distribution of the Inconel in the hybrid die produced. In the future, further experimental tests will be carried out to determine the service life of the hybrid dies.
Keywords
- Hybrid Forging Dies, Inconel 718, Numerical Die Design, Tailored Forming, X38CrMoV5.3
ASJC Scopus subject areas
- Materials Science(all)
- General Materials Science
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Material Forming, ESAFORM 2024. ed. / Anna Carla Araujo; Arthur Cantarel; France Chabert; Adrian Korycki; Philippe Olivier; Fabrice Schmidt. 2024. p. 812-821 (Materials Research Proceedings; Vol. 41).
Research output: Chapter in book/report/conference proceeding › Conference contribution › Research › peer review
}
TY - GEN
T1 - Numerical process design for the production of a hybrid die made of tool steel X38CrMoV5.3 and inconel 718
AU - Siring, Janina
AU - Heine, Christoph
AU - Till, Michael
AU - Wester, Hendrik
AU - Uhe, Johanna
AU - Behrens, Bernd Arno
AU - Brunotte, Kai
N1 - Publisher Copyright: © 2024, Association of American Publishers. All rights reserved.
PY - 2024
Y1 - 2024
N2 - Dies used in hot forging are subjected to high cyclic thermo-mechanical loads, which lead to die failure. There are various options for increasing the service life of these dies, for example coatings or heat treatments. Another possibility is to adapt the choice of material, which is the focus of this work. For example, the nickel-based alloy Inconel has a higher strength at elevated temperatures compared to tool steel. However, Inconel is difficult to manufacture and has higher material costs. For this reason, a new process design for the production of a hybrid die consisting of Inconel 718 and tool steel X38CrMoV5.3 is presented within this work. To produce the hybrid dies, the two materials are first friction welded and then formed using hot forging. In addition to the numerical process design, experimental tests are also carried out to manufacture such hybrid dies. Furthermore, a numerical parameter study is done to determine the influence of the forging temperature, the forging speed and the initial Inconel thickness on the process parameters. It can be shown that the production of hybrid dies is possible by using the Tailored Forming process chain. The influencing factors investigated change the required press force and also the material distribution of the Inconel in the hybrid die produced. In the future, further experimental tests will be carried out to determine the service life of the hybrid dies.
AB - Dies used in hot forging are subjected to high cyclic thermo-mechanical loads, which lead to die failure. There are various options for increasing the service life of these dies, for example coatings or heat treatments. Another possibility is to adapt the choice of material, which is the focus of this work. For example, the nickel-based alloy Inconel has a higher strength at elevated temperatures compared to tool steel. However, Inconel is difficult to manufacture and has higher material costs. For this reason, a new process design for the production of a hybrid die consisting of Inconel 718 and tool steel X38CrMoV5.3 is presented within this work. To produce the hybrid dies, the two materials are first friction welded and then formed using hot forging. In addition to the numerical process design, experimental tests are also carried out to manufacture such hybrid dies. Furthermore, a numerical parameter study is done to determine the influence of the forging temperature, the forging speed and the initial Inconel thickness on the process parameters. It can be shown that the production of hybrid dies is possible by using the Tailored Forming process chain. The influencing factors investigated change the required press force and also the material distribution of the Inconel in the hybrid die produced. In the future, further experimental tests will be carried out to determine the service life of the hybrid dies.
KW - Hybrid Forging Dies
KW - Inconel 718
KW - Numerical Die Design
KW - Tailored Forming
KW - X38CrMoV5.3
UR - http://www.scopus.com/inward/record.url?scp=85195891472&partnerID=8YFLogxK
U2 - 10.21741/9781644903131-89
DO - 10.21741/9781644903131-89
M3 - Conference contribution
AN - SCOPUS:85195891472
SN - 9781644903131
T3 - Materials Research Proceedings
SP - 812
EP - 821
BT - Material Forming, ESAFORM 2024
A2 - Araujo, Anna Carla
A2 - Cantarel, Arthur
A2 - Chabert, France
A2 - Korycki, Adrian
A2 - Olivier, Philippe
A2 - Schmidt, Fabrice
T2 - 27th International ESAFORM Conference on Material Forming, ESAFORM 2024
Y2 - 24 April 2024 through 26 April 2024
ER -