Integration of Laser-Patterned Photonic Crystals in Si Solar Cells

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Michael Rienäcker
  • Udo Römer
  • Jan Krügener
  • Jovan Maksimovic
  • Tomas Katkus
  • Dominyka Stonytė
  • Soon Hock Ng
  • Haoran Mu
  • Nguyen Hoai An Le
  • Zahra Khajehsaeidimahabadi
  • Gediminas Seniutinas
  • Justas Baltrukonis
  • Orestas Ulčinas
  • Mindaugas Mikutis
  • Vytautas Sabonis
  • Yoshiaki Nishijima
  • Sajeev John
  • Saulius Juodkazis
  • Robby Peibst

External Research Organisations

  • Institute for Solar Energy Research (ISFH)
  • Swinburne University of Technology
  • Vilnius University
  • Workshop of Photonics
  • Yokohama National University
  • University of Toronto
  • Institute of Science Tokyo (Science Tokyo)
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Details

Original languageEnglish
Article numbere01781
JournalAdvanced optical materials
Volume13
Issue number35
Publication statusPublished - 10 Dec 2025

Abstract

Photonic crystal (PhC) light trapping is predicted to enhance absorption beyond the Lambertian limit, potentially increasing silicon solar cell efficiencies above 28%. However, integrating PhC structures into high-efficiency devices at scale remains challenging. PhC textures are integrated into back-contacted silicon solar cells by combining femtosecond laser ablation of alumina masks with dry etching. Excellent surface passivation is maintained using an isotropic defect-removal process based on ammonia peroxide mixture (APM). This preserves the front-side texture and keeps optical reflection low. The PhC-patterned cells deliver minority carrier lifetimes and carrier collection efficiencies comparable to state-of-the-art high efficiency devices. A certified efficiency of 23.1% is achieved. The quantum efficiency of the thick (190–290 µm) solar cells, however, shows no clear wave-optical resonances under standard conditions, despite the high structural and electronic quality. Scalability is improved by applying direct laser writing with Gaussian and Bessel beams and developing a periodically anchored mask design. This enables uniform, large-area patterning. These advancements mark a key step toward the practical implementation of PhC-enhanced silicon photovoltaics.

Keywords

    Bessel beam, femtosecond laser ablation, light trapping, periodically anchored mask, photonic crystal textures, silicon solar cells

ASJC Scopus subject areas

Cite this

Integration of Laser-Patterned Photonic Crystals in Si Solar Cells. / Rienäcker, Michael; Römer, Udo; Krügener, Jan et al.
In: Advanced optical materials, Vol. 13, No. 35, e01781, 10.12.2025.

Research output: Contribution to journalArticleResearchpeer review

Rienäcker, M, Römer, U, Krügener, J, Maksimovic, J, Katkus, T, Stonytė, D, Ng, SH, Mu, H, Le, NHA, Khajehsaeidimahabadi, Z, Seniutinas, G, Baltrukonis, J, Ulčinas, O, Mikutis, M, Sabonis, V, Nishijima, Y, John, S, Juodkazis, S & Peibst, R 2025, 'Integration of Laser-Patterned Photonic Crystals in Si Solar Cells', Advanced optical materials, vol. 13, no. 35, e01781. https://doi.org/10.1002/adom.202501781
Rienäcker, M., Römer, U., Krügener, J., Maksimovic, J., Katkus, T., Stonytė, D., Ng, S. H., Mu, H., Le, N. H. A., Khajehsaeidimahabadi, Z., Seniutinas, G., Baltrukonis, J., Ulčinas, O., Mikutis, M., Sabonis, V., Nishijima, Y., John, S., Juodkazis, S., & Peibst, R. (2025). Integration of Laser-Patterned Photonic Crystals in Si Solar Cells. Advanced optical materials, 13(35), Article e01781. https://doi.org/10.1002/adom.202501781
Rienäcker M, Römer U, Krügener J, Maksimovic J, Katkus T, Stonytė D et al. Integration of Laser-Patterned Photonic Crystals in Si Solar Cells. Advanced optical materials. 2025 Dec 10;13(35):e01781. doi: 10.1002/adom.202501781
Rienäcker, Michael ; Römer, Udo ; Krügener, Jan et al. / Integration of Laser-Patterned Photonic Crystals in Si Solar Cells. In: Advanced optical materials. 2025 ; Vol. 13, No. 35.
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AU - Rienäcker, Michael

AU - Römer, Udo

AU - Krügener, Jan

AU - Maksimovic, Jovan

AU - Katkus, Tomas

AU - Stonytė, Dominyka

AU - Ng, Soon Hock

AU - Mu, Haoran

AU - Le, Nguyen Hoai An

AU - Khajehsaeidimahabadi, Zahra

AU - Seniutinas, Gediminas

AU - Baltrukonis, Justas

AU - Ulčinas, Orestas

AU - Mikutis, Mindaugas

AU - Sabonis, Vytautas

AU - Nishijima, Yoshiaki

AU - John, Sajeev

AU - Juodkazis, Saulius

AU - Peibst, Robby

N1 - Publisher Copyright: © 2025 The Author(s). Advanced Optical Materials published by Wiley-VCH GmbH.

PY - 2025/12/10

Y1 - 2025/12/10

N2 - Photonic crystal (PhC) light trapping is predicted to enhance absorption beyond the Lambertian limit, potentially increasing silicon solar cell efficiencies above 28%. However, integrating PhC structures into high-efficiency devices at scale remains challenging. PhC textures are integrated into back-contacted silicon solar cells by combining femtosecond laser ablation of alumina masks with dry etching. Excellent surface passivation is maintained using an isotropic defect-removal process based on ammonia peroxide mixture (APM). This preserves the front-side texture and keeps optical reflection low. The PhC-patterned cells deliver minority carrier lifetimes and carrier collection efficiencies comparable to state-of-the-art high efficiency devices. A certified efficiency of 23.1% is achieved. The quantum efficiency of the thick (190–290 µm) solar cells, however, shows no clear wave-optical resonances under standard conditions, despite the high structural and electronic quality. Scalability is improved by applying direct laser writing with Gaussian and Bessel beams and developing a periodically anchored mask design. This enables uniform, large-area patterning. These advancements mark a key step toward the practical implementation of PhC-enhanced silicon photovoltaics.

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