Aluminum Evaporation and Etching for the Front-Side Metallization of Solar Cells

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Stefan Eidelloth
  • Frank Heinemeyer
  • Daniel Münster
  • Rolf Brendel

Research Organisations

External Research Organisations

  • Institute for Solar Energy Research (ISFH)
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Details

Original languageEnglish
Article number6423774
Pages (from-to)702-708
Number of pages7
JournalIEEE Journal of Photovoltaics
Volume3
Issue number2
Publication statusPublished - 30 Jan 2013

Abstract

In this paper, we report and discuss several strategies to produce solar cell front contacts by full-area metallization and etching (FAME). Our chemically structured contacts consume less expensive silver than screen-printed contacts. As a proof of principle for the FAME approach, we present a 148.6-cm 2-sized silicon solar cell that has about 100-μm-wide front-side fingers. These fingers consist of a 15-μm-thick evaporated aluminum layer, supplying the electrical conductance, and a sputtered capping stack (200 nm Ni:V plus 20 nm Ag), providing solderability. The entire metal stack is first deposited on the full area of the solar cells, then locally protected by a wax pattern, and subsequently etched with commercial Ni:V etch and NaOH. The efficiency of the best solar cell is 19.3%, the fill factor is 78%, the open-circuit voltage is 666 mV, and the short-circuit current density is 37.1 mA/cm2.

Keywords

    Etching, metallization, photovoltaic cells

ASJC Scopus subject areas

Sustainable Development Goals

Cite this

Aluminum Evaporation and Etching for the Front-Side Metallization of Solar Cells. / Eidelloth, Stefan; Heinemeyer, Frank; Münster, Daniel et al.
In: IEEE Journal of Photovoltaics, Vol. 3, No. 2, 6423774, 30.01.2013, p. 702-708.

Research output: Contribution to journalArticleResearchpeer review

Eidelloth, S, Heinemeyer, F, Münster, D & Brendel, R 2013, 'Aluminum Evaporation and Etching for the Front-Side Metallization of Solar Cells', IEEE Journal of Photovoltaics, vol. 3, no. 2, 6423774, pp. 702-708. https://doi.org/10.1109/JPHOTOV.2013.2239361
Eidelloth, S., Heinemeyer, F., Münster, D., & Brendel, R. (2013). Aluminum Evaporation and Etching for the Front-Side Metallization of Solar Cells. IEEE Journal of Photovoltaics, 3(2), 702-708. Article 6423774. https://doi.org/10.1109/JPHOTOV.2013.2239361
Eidelloth S, Heinemeyer F, Münster D, Brendel R. Aluminum Evaporation and Etching for the Front-Side Metallization of Solar Cells. IEEE Journal of Photovoltaics. 2013 Jan 30;3(2):702-708. 6423774. doi: 10.1109/JPHOTOV.2013.2239361
Eidelloth, Stefan ; Heinemeyer, Frank ; Münster, Daniel et al. / Aluminum Evaporation and Etching for the Front-Side Metallization of Solar Cells. In: IEEE Journal of Photovoltaics. 2013 ; Vol. 3, No. 2. pp. 702-708.
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