Numerical Simulation of the Abrasive Wear Behavior of Selectively Oxidized α-Fe2O3 Oxide Layers on Tool Steel Surfaces

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OriginalspracheEnglisch
Seiten (von - bis)2536-2547
Seitenumfang12
FachzeitschriftJOM
Jahrgang72
Ausgabenummer7
Frühes Online-Datum29 Apr. 2020
PublikationsstatusVeröffentlicht - Juli 2020

Abstract

Selective oxidization of tool steel surfaces was studied, as this is a promising approach to realize lubricant-free forming processes. Specifically, the dry sliding wear of a tribosystem consisting of hardened tool steel (1.2379) and DP600 + Z sheet metal was investigated. The tool surfaces were selectively oxidized under an inert gas atmosphere to curtail abrasive wear. It turned out that tool surfaces that contained larger near-surface chromium carbides are not suitable for dry sliding wear, as these promote abrasive wear in the tribosystem. In addition, such carbides pose a challenge for selective oxidation. Optimized heat treatment strategies resulted in smaller chromium carbides, which could be selectively oxidized. To gain further insights into the wear behavior of the oxide layer, a mathematical model was developed. Worn sample surfaces were characterized with high-resolution tools, and the results provided input data for the numerical model.

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Numerical Simulation of the Abrasive Wear Behavior of Selectively Oxidized α-Fe2O3 Oxide Layers on Tool Steel Surfaces. / Schöler, Simon; Kock, Christoph; Özkaya, Fahrettin et al.
in: JOM, Jahrgang 72, Nr. 7, 07.2020, S. 2536-2547.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Schöler S, Kock C, Özkaya F, Nowak C, Möhwald K, Behrens BA et al. Numerical Simulation of the Abrasive Wear Behavior of Selectively Oxidized α-Fe2O3 Oxide Layers on Tool Steel Surfaces. JOM. 2020 Jul;72(7):2536-2547. Epub 2020 Apr 29. doi: 10.1007/s11837-020-04172-x
Schöler, Simon ; Kock, Christoph ; Özkaya, Fahrettin et al. / Numerical Simulation of the Abrasive Wear Behavior of Selectively Oxidized α-Fe2O3 Oxide Layers on Tool Steel Surfaces. in: JOM. 2020 ; Jahrgang 72, Nr. 7. S. 2536-2547.
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title = "Numerical Simulation of the Abrasive Wear Behavior of Selectively Oxidized α-Fe2O3 Oxide Layers on Tool Steel Surfaces",
abstract = "Selective oxidization of tool steel surfaces was studied, as this is a promising approach to realize lubricant-free forming processes. Specifically, the dry sliding wear of a tribosystem consisting of hardened tool steel (1.2379) and DP600 + Z sheet metal was investigated. The tool surfaces were selectively oxidized under an inert gas atmosphere to curtail abrasive wear. It turned out that tool surfaces that contained larger near-surface chromium carbides are not suitable for dry sliding wear, as these promote abrasive wear in the tribosystem. In addition, such carbides pose a challenge for selective oxidation. Optimized heat treatment strategies resulted in smaller chromium carbides, which could be selectively oxidized. To gain further insights into the wear behavior of the oxide layer, a mathematical model was developed. Worn sample surfaces were characterized with high-resolution tools, and the results provided input data for the numerical model.",
author = "Simon Sch{\"o}ler and Christoph Kock and Fahrettin {\"O}zkaya and Christopher Nowak and Kai M{\"o}hwald and Behrens, {Bernd Arno} and Maier, {Hans J{\"u}rgen}",
note = "Funding information: Financial support of this study by the German Research Foundation (DFG) (Grant Nos. BE1690/170-2 and MA1175/41-2) within the framework of the priority program Sustainable Production through Dry Processing in Metal Forming (SPP 1676) is gratefully acknowledged.",
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AU - Nowak, Christopher

AU - Möhwald, Kai

AU - Behrens, Bernd Arno

AU - Maier, Hans Jürgen

N1 - Funding information: Financial support of this study by the German Research Foundation (DFG) (Grant Nos. BE1690/170-2 and MA1175/41-2) within the framework of the priority program Sustainable Production through Dry Processing in Metal Forming (SPP 1676) is gratefully acknowledged.

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N2 - Selective oxidization of tool steel surfaces was studied, as this is a promising approach to realize lubricant-free forming processes. Specifically, the dry sliding wear of a tribosystem consisting of hardened tool steel (1.2379) and DP600 + Z sheet metal was investigated. The tool surfaces were selectively oxidized under an inert gas atmosphere to curtail abrasive wear. It turned out that tool surfaces that contained larger near-surface chromium carbides are not suitable for dry sliding wear, as these promote abrasive wear in the tribosystem. In addition, such carbides pose a challenge for selective oxidation. Optimized heat treatment strategies resulted in smaller chromium carbides, which could be selectively oxidized. To gain further insights into the wear behavior of the oxide layer, a mathematical model was developed. Worn sample surfaces were characterized with high-resolution tools, and the results provided input data for the numerical model.

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