Numerical and Experimental Study on Steel Members Retrofitted by Directed Energy Deposition

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Autorschaft

Organisationseinheiten

Externe Organisationen

  • University of Tehran
  • Eidgenössische Materialprüfungs- und Forschungsanstalt (EMPA)
  • ETH Zürich
  • Hong Kong Polytechnic University
  • WAAM3D Limited
Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Seiten (von - bis)1192-1199
Seitenumfang8
FachzeitschriftProcedia Structural Integrity
Jahrgang64
Frühes Online-Datum8 Nov. 2024
PublikationsstatusVeröffentlicht - 2024
Veranstaltung7th International Conference on Smart Monitoring, Assessment and Rehabilitation of Civil Structures, SMAR 2024 - Salerno, Italien
Dauer: 8 März 202311 März 2023

Abstract

Wire and arc additive manufacturing (WAAM) is a versatile technology with applications ranging from manufacturing to the strengthening and repair of aging components. This paper investigates the effectiveness of strengthening techniques using WAAM through both numerical simulations and experimental observations. A thermo-mechanical analysis is employed to predict the temperature and stress fields in repaired specimens. The results show that original cracks in the plate are arrested due to compressive residual stresses generated at the crack tip due to the WAAM process, as well as the increased stiffness around the cracked region. However, new cracks initiate at the edge of the plate/WAAM-material interface which corresponds to the high-stress state in the region. This issue is mitigated significantly by machining the WAAM sample into a pyramid shape, resulting in infinite life for the strengthened plate under fatigue loading. Fractography analysis aids in better understanding the mechanism of sample failure. In conclusion, the results underscore the potential of WAAM repair, offering a hopeful outlook for the future of steel structure maintenance by presenting it as a promising method for mitigating fatigue-induced damage in steel structures.

ASJC Scopus Sachgebiete

Ziele für nachhaltige Entwicklung

Zitieren

Numerical and Experimental Study on Steel Members Retrofitted by Directed Energy Deposition. / Dahaghin, Hamid; Moshayedi, Hessam; Pichler, Niels et al.
in: Procedia Structural Integrity, Jahrgang 64, 2024, S. 1192-1199.

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Dahaghin, H, Moshayedi, H, Pichler, N, Li, L, Mohri, M, Diao, C, Motavalli, M, Zahrai, SM & Ghafoori, E 2024, 'Numerical and Experimental Study on Steel Members Retrofitted by Directed Energy Deposition', Procedia Structural Integrity, Jg. 64, S. 1192-1199. https://doi.org/10.1016/j.prostr.2024.09.166
Dahaghin, H., Moshayedi, H., Pichler, N., Li, L., Mohri, M., Diao, C., Motavalli, M., Zahrai, S. M., & Ghafoori, E. (2024). Numerical and Experimental Study on Steel Members Retrofitted by Directed Energy Deposition. Procedia Structural Integrity, 64, 1192-1199. https://doi.org/10.1016/j.prostr.2024.09.166
Dahaghin H, Moshayedi H, Pichler N, Li L, Mohri M, Diao C et al. Numerical and Experimental Study on Steel Members Retrofitted by Directed Energy Deposition. Procedia Structural Integrity. 2024;64:1192-1199. Epub 2024 Nov 8. doi: 10.1016/j.prostr.2024.09.166
Dahaghin, Hamid ; Moshayedi, Hessam ; Pichler, Niels et al. / Numerical and Experimental Study on Steel Members Retrofitted by Directed Energy Deposition. in: Procedia Structural Integrity. 2024 ; Jahrgang 64. S. 1192-1199.
Download
@article{1f13b6ab50c44b969aea85356a56c2c0,
title = "Numerical and Experimental Study on Steel Members Retrofitted by Directed Energy Deposition",
abstract = "Wire and arc additive manufacturing (WAAM) is a versatile technology with applications ranging from manufacturing to the strengthening and repair of aging components. This paper investigates the effectiveness of strengthening techniques using WAAM through both numerical simulations and experimental observations. A thermo-mechanical analysis is employed to predict the temperature and stress fields in repaired specimens. The results show that original cracks in the plate are arrested due to compressive residual stresses generated at the crack tip due to the WAAM process, as well as the increased stiffness around the cracked region. However, new cracks initiate at the edge of the plate/WAAM-material interface which corresponds to the high-stress state in the region. This issue is mitigated significantly by machining the WAAM sample into a pyramid shape, resulting in infinite life for the strengthened plate under fatigue loading. Fractography analysis aids in better understanding the mechanism of sample failure. In conclusion, the results underscore the potential of WAAM repair, offering a hopeful outlook for the future of steel structure maintenance by presenting it as a promising method for mitigating fatigue-induced damage in steel structures.",
keywords = "Crack arrest, Fatigue life extension, Fatigue repair, Metal 3D-printing, Thermo-mechanical analysis",
author = "Hamid Dahaghin and Hessam Moshayedi and Niels Pichler and Lingzhen Li and Maryam Mohri and Chenglei Diao and Masoud Motavalli and Zahrai, {Seyed Mehdi} and Elyas Ghafoori",
note = "Publisher Copyright: {\textcopyright} 2024 Elsevier B.V.. All rights reserved.; 7th International Conference on Smart Monitoring, Assessment and Rehabilitation of Civil Structures, SMAR 2024 ; Conference date: 08-03-2023 Through 11-03-2023",
year = "2024",
doi = "10.1016/j.prostr.2024.09.166",
language = "English",
volume = "64",
pages = "1192--1199",

}

Download

TY - JOUR

T1 - Numerical and Experimental Study on Steel Members Retrofitted by Directed Energy Deposition

AU - Dahaghin, Hamid

AU - Moshayedi, Hessam

AU - Pichler, Niels

AU - Li, Lingzhen

AU - Mohri, Maryam

AU - Diao, Chenglei

AU - Motavalli, Masoud

AU - Zahrai, Seyed Mehdi

AU - Ghafoori, Elyas

N1 - Publisher Copyright: © 2024 Elsevier B.V.. All rights reserved.

PY - 2024

Y1 - 2024

N2 - Wire and arc additive manufacturing (WAAM) is a versatile technology with applications ranging from manufacturing to the strengthening and repair of aging components. This paper investigates the effectiveness of strengthening techniques using WAAM through both numerical simulations and experimental observations. A thermo-mechanical analysis is employed to predict the temperature and stress fields in repaired specimens. The results show that original cracks in the plate are arrested due to compressive residual stresses generated at the crack tip due to the WAAM process, as well as the increased stiffness around the cracked region. However, new cracks initiate at the edge of the plate/WAAM-material interface which corresponds to the high-stress state in the region. This issue is mitigated significantly by machining the WAAM sample into a pyramid shape, resulting in infinite life for the strengthened plate under fatigue loading. Fractography analysis aids in better understanding the mechanism of sample failure. In conclusion, the results underscore the potential of WAAM repair, offering a hopeful outlook for the future of steel structure maintenance by presenting it as a promising method for mitigating fatigue-induced damage in steel structures.

AB - Wire and arc additive manufacturing (WAAM) is a versatile technology with applications ranging from manufacturing to the strengthening and repair of aging components. This paper investigates the effectiveness of strengthening techniques using WAAM through both numerical simulations and experimental observations. A thermo-mechanical analysis is employed to predict the temperature and stress fields in repaired specimens. The results show that original cracks in the plate are arrested due to compressive residual stresses generated at the crack tip due to the WAAM process, as well as the increased stiffness around the cracked region. However, new cracks initiate at the edge of the plate/WAAM-material interface which corresponds to the high-stress state in the region. This issue is mitigated significantly by machining the WAAM sample into a pyramid shape, resulting in infinite life for the strengthened plate under fatigue loading. Fractography analysis aids in better understanding the mechanism of sample failure. In conclusion, the results underscore the potential of WAAM repair, offering a hopeful outlook for the future of steel structure maintenance by presenting it as a promising method for mitigating fatigue-induced damage in steel structures.

KW - Crack arrest

KW - Fatigue life extension

KW - Fatigue repair

KW - Metal 3D-printing

KW - Thermo-mechanical analysis

UR - http://www.scopus.com/inward/record.url?scp=85217713997&partnerID=8YFLogxK

U2 - 10.1016/j.prostr.2024.09.166

DO - 10.1016/j.prostr.2024.09.166

M3 - Conference article

AN - SCOPUS:85217713997

VL - 64

SP - 1192

EP - 1199

JO - Procedia Structural Integrity

JF - Procedia Structural Integrity

SN - 2452-3216

T2 - 7th International Conference on Smart Monitoring, Assessment and Rehabilitation of Civil Structures, SMAR 2024

Y2 - 8 March 2023 through 11 March 2023

ER -

Von denselben Autoren