Numerical and Experimental Investigation on Co-extrusion of Coaxial Aluminum-Copper Joints

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OriginalspracheEnglisch
Seiten199-207
Seitenumfang9
PublikationsstatusVeröffentlicht - 22 Juli 2025
VeranstaltungWGP Jahreskongress 2024 - Chemnitz, Deutschland
Dauer: 2 Dez. 20244 Dez. 2024

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KonferenzWGP Jahreskongress 2024
Land/GebietDeutschland
OrtChemnitz
Zeitraum2 Dez. 20244 Dez. 2024

Abstract

The production of hybrid components made of aluminium and copper offers great potential for industrial applications due to their diverse properties. This study examines the applicability of the LACE process (Lateral Angular Co-Extrusion) for the production of hybrid profiles made of copper and aluminum. The focus is on the simultaneous deformation of the aluminum and the copper reinforcing element. An existing LACE tool system was utilized to experimentally co-extrude copper alloy CuNi10 and EN AW-6082 on a 10-MN extrusion press. Subsequently, the LACE model was simulated using Finite Element (FE) simulations. Using the current tool concept and the copper alloy CuNi10, deformation is achieved neither in the cold state (20 ℃) nor in the hot state (600 ℃). However, a numerical investigation using another copper alloy with lower strength (Cu99.97) led to successful deformation of the copper reinforcement.

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Numerical and Experimental Investigation on Co-extrusion of Coaxial Aluminum-Copper Joints. / Dewidar, Ahmed; Mohnfeld, Norman; Wester, Hendrik et al.
2025. 199-207 Beitrag in WGP Jahreskongress 2024, Chemnitz, Sachsen, Deutschland.

Publikation: KonferenzbeitragPaperForschungPeer-Review

Dewidar, A, Mohnfeld, N, Wester, H, Schäfke, F, Klose, C, Maier, HJ, Uhe, J, Drossel, W-G (Hrsg.), Ihlenfeldt, S (Hrsg.) & Dix, M (Hrsg.) 2025, 'Numerical and Experimental Investigation on Co-extrusion of Coaxial Aluminum-Copper Joints', Beitrag in WGP Jahreskongress 2024, Chemnitz, Deutschland, 2 Dez. 2024 - 4 Dez. 2024 S. 199-207. https://doi.org/10.1007/978-3-031-86893-1_22
Dewidar, A., Mohnfeld, N., Wester, H., Schäfke, F., Klose, C., Maier, H. J., Uhe, J., Drossel, W.-G. (Hrsg.), Ihlenfeldt, S. (Hrsg.), & Dix, M. (Hrsg.) (2025). Numerical and Experimental Investigation on Co-extrusion of Coaxial Aluminum-Copper Joints. 199-207. Beitrag in WGP Jahreskongress 2024, Chemnitz, Sachsen, Deutschland. https://doi.org/10.1007/978-3-031-86893-1_22
Dewidar A, Mohnfeld N, Wester H, Schäfke F, Klose C, Maier HJ et al.. Numerical and Experimental Investigation on Co-extrusion of Coaxial Aluminum-Copper Joints. 2025. Beitrag in WGP Jahreskongress 2024, Chemnitz, Sachsen, Deutschland. doi: 10.1007/978-3-031-86893-1_22
Dewidar, Ahmed ; Mohnfeld, Norman ; Wester, Hendrik et al. / Numerical and Experimental Investigation on Co-extrusion of Coaxial Aluminum-Copper Joints. Beitrag in WGP Jahreskongress 2024, Chemnitz, Sachsen, Deutschland.9 S.
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abstract = "The production of hybrid components made of aluminium and copper offers great potential for industrial applications due to their diverse properties. This study examines the applicability of the LACE process (Lateral Angular Co-Extrusion) for the production of hybrid profiles made of copper and aluminum. The focus is on the simultaneous deformation of the aluminum and the copper reinforcing element. An existing LACE tool system was utilized to experimentally co-extrude copper alloy CuNi10 and EN AW-6082 on a 10-MN extrusion press. Subsequently, the LACE model was simulated using Finite Element (FE) simulations. Using the current tool concept and the copper alloy CuNi10, deformation is achieved neither in the cold state (20 ℃) nor in the hot state (600 ℃). However, a numerical investigation using another copper alloy with lower strength (Cu99.97) led to successful deformation of the copper reinforcement.",
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AU - Schäfke, Florian

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AU - Maier, Hans Jürgen

AU - Uhe, Johanna

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A2 - Ihlenfeldt, Steffen

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N2 - The production of hybrid components made of aluminium and copper offers great potential for industrial applications due to their diverse properties. This study examines the applicability of the LACE process (Lateral Angular Co-Extrusion) for the production of hybrid profiles made of copper and aluminum. The focus is on the simultaneous deformation of the aluminum and the copper reinforcing element. An existing LACE tool system was utilized to experimentally co-extrude copper alloy CuNi10 and EN AW-6082 on a 10-MN extrusion press. Subsequently, the LACE model was simulated using Finite Element (FE) simulations. Using the current tool concept and the copper alloy CuNi10, deformation is achieved neither in the cold state (20 ℃) nor in the hot state (600 ℃). However, a numerical investigation using another copper alloy with lower strength (Cu99.97) led to successful deformation of the copper reinforcement.

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