Degradation of PGM and PGM-free Coatings on PEMWE Porous Transport Layers

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OriginalspracheEnglisch
Seiten (von - bis)19070–19085
Seitenumfang16
FachzeitschriftACS Applied Materials and Interfaces
Jahrgang17
Ausgabenummer12
Frühes Online-Datum11 März 2025
PublikationsstatusVeröffentlicht - 26 März 2025

Abstract

A good and long-term stable electrical contact between the porous anode transport layer (PTL) and the adjacent catalyst layer is essential for efficient polymer electrolyte membrane water electrolyzers. This study describes the extensive comparison of seven titanium passivation-protecting coatings using short- and long-term measurements for at least 2000 h. The measurements are supported by before and after scanning electron microscope investigations of cross sections, energy-dispersive X-ray spectroscopy, X-ray diffractometry of the coatings, contact resistance measurements, and ex situ rapid aging tests. Overall, iridium and platinum PTL coatings offer outstanding contact and excellent corrosion protection. Compared to the uncoated reference sample, platinum shows a 93% reduction in the overall degradation rate to 7 μV h-1 (at a current density of 3 A cm-2) over 5000 h and even reduces ohmic overvoltages over time in the first 2000 h. Interestingly, the interface to the flow field does not appear to be influenced by precious metal coatings and, hence, does not need to be coated. In contrast, niobium and titanium nitride PTL coatings under investigation do not provide an improvement compared to the uncoated reference but show dissolution and oxidation phenomena, respectively. Titanium hydride produced by hydrochloric acid improves the electrical contact and reduces degradation by 49% overall and 62% in terms of ohmic overvoltages compared to the uncoated reference. It also shows a saturation behavior in degradation with a stable rate of 23 μV h-1 in the second 1000 h of the measurement. Ex situ rapid aging tests additionally support the main trends. For all surface treatments, more detailed information about the occurring aging mechanisms and reversible overvoltages is obtained by separating the degradation rate into partial rates of the overvoltage mechanisms.

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Degradation of PGM and PGM-free Coatings on PEMWE Porous Transport Layers. / Stein, Lukas; Dittrich, Arne; Walter, Dominic C. et al.
in: ACS Applied Materials and Interfaces, Jahrgang 17, Nr. 12, 26.03.2025, S. 19070–19085.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Stein L, Dittrich A, Walter DC, Trinke P, Bensmann B, Hanke-Rauschenbach R. Degradation of PGM and PGM-free Coatings on PEMWE Porous Transport Layers. ACS Applied Materials and Interfaces. 2025 Mär 26;17(12):19070–19085. Epub 2025 Mär 11. doi: 10.1021/acsami.4c22455
Stein, Lukas ; Dittrich, Arne ; Walter, Dominic C. et al. / Degradation of PGM and PGM-free Coatings on PEMWE Porous Transport Layers. in: ACS Applied Materials and Interfaces. 2025 ; Jahrgang 17, Nr. 12. S. 19070–19085.
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title = "Degradation of PGM and PGM-free Coatings on PEMWE Porous Transport Layers",
abstract = "A good and long-term stable electrical contact between the porous anode transport layer (PTL) and the adjacent catalyst layer is essential for efficient polymer electrolyte membrane water electrolyzers. This study describes the extensive comparison of seven titanium passivation-protecting coatings using short- and long-term measurements for at least 2000 h. The measurements are supported by before and after scanning electron microscope investigations of cross sections, energy-dispersive X-ray spectroscopy, X-ray diffractometry of the coatings, contact resistance measurements, and ex situ rapid aging tests. Overall, iridium and platinum PTL coatings offer outstanding contact and excellent corrosion protection. Compared to the uncoated reference sample, platinum shows a 93% reduction in the overall degradation rate to 7 μV h-1 (at a current density of 3 A cm-2) over 5000 h and even reduces ohmic overvoltages over time in the first 2000 h. Interestingly, the interface to the flow field does not appear to be influenced by precious metal coatings and, hence, does not need to be coated. In contrast, niobium and titanium nitride PTL coatings under investigation do not provide an improvement compared to the uncoated reference but show dissolution and oxidation phenomena, respectively. Titanium hydride produced by hydrochloric acid improves the electrical contact and reduces degradation by 49% overall and 62% in terms of ohmic overvoltages compared to the uncoated reference. It also shows a saturation behavior in degradation with a stable rate of 23 μV h-1 in the second 1000 h of the measurement. Ex situ rapid aging tests additionally support the main trends. For all surface treatments, more detailed information about the occurring aging mechanisms and reversible overvoltages is obtained by separating the degradation rate into partial rates of the overvoltage mechanisms.",
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author = "Lukas Stein and Arne Dittrich and Walter, {Dominic C.} and Patrick Trinke and Boris Bensmann and Richard Hanke-Rauschenbach",
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T1 - Degradation of PGM and PGM-free Coatings on PEMWE Porous Transport Layers

AU - Stein, Lukas

AU - Dittrich, Arne

AU - Walter, Dominic C.

AU - Trinke, Patrick

AU - Bensmann, Boris

AU - Hanke-Rauschenbach, Richard

N1 - Publisher Copyright: © 2025 The Authors. Published by American Chemical Society.

PY - 2025/3/26

Y1 - 2025/3/26

N2 - A good and long-term stable electrical contact between the porous anode transport layer (PTL) and the adjacent catalyst layer is essential for efficient polymer electrolyte membrane water electrolyzers. This study describes the extensive comparison of seven titanium passivation-protecting coatings using short- and long-term measurements for at least 2000 h. The measurements are supported by before and after scanning electron microscope investigations of cross sections, energy-dispersive X-ray spectroscopy, X-ray diffractometry of the coatings, contact resistance measurements, and ex situ rapid aging tests. Overall, iridium and platinum PTL coatings offer outstanding contact and excellent corrosion protection. Compared to the uncoated reference sample, platinum shows a 93% reduction in the overall degradation rate to 7 μV h-1 (at a current density of 3 A cm-2) over 5000 h and even reduces ohmic overvoltages over time in the first 2000 h. Interestingly, the interface to the flow field does not appear to be influenced by precious metal coatings and, hence, does not need to be coated. In contrast, niobium and titanium nitride PTL coatings under investigation do not provide an improvement compared to the uncoated reference but show dissolution and oxidation phenomena, respectively. Titanium hydride produced by hydrochloric acid improves the electrical contact and reduces degradation by 49% overall and 62% in terms of ohmic overvoltages compared to the uncoated reference. It also shows a saturation behavior in degradation with a stable rate of 23 μV h-1 in the second 1000 h of the measurement. Ex situ rapid aging tests additionally support the main trends. For all surface treatments, more detailed information about the occurring aging mechanisms and reversible overvoltages is obtained by separating the degradation rate into partial rates of the overvoltage mechanisms.

AB - A good and long-term stable electrical contact between the porous anode transport layer (PTL) and the adjacent catalyst layer is essential for efficient polymer electrolyte membrane water electrolyzers. This study describes the extensive comparison of seven titanium passivation-protecting coatings using short- and long-term measurements for at least 2000 h. The measurements are supported by before and after scanning electron microscope investigations of cross sections, energy-dispersive X-ray spectroscopy, X-ray diffractometry of the coatings, contact resistance measurements, and ex situ rapid aging tests. Overall, iridium and platinum PTL coatings offer outstanding contact and excellent corrosion protection. Compared to the uncoated reference sample, platinum shows a 93% reduction in the overall degradation rate to 7 μV h-1 (at a current density of 3 A cm-2) over 5000 h and even reduces ohmic overvoltages over time in the first 2000 h. Interestingly, the interface to the flow field does not appear to be influenced by precious metal coatings and, hence, does not need to be coated. In contrast, niobium and titanium nitride PTL coatings under investigation do not provide an improvement compared to the uncoated reference but show dissolution and oxidation phenomena, respectively. Titanium hydride produced by hydrochloric acid improves the electrical contact and reduces degradation by 49% overall and 62% in terms of ohmic overvoltages compared to the uncoated reference. It also shows a saturation behavior in degradation with a stable rate of 23 μV h-1 in the second 1000 h of the measurement. Ex situ rapid aging tests additionally support the main trends. For all surface treatments, more detailed information about the occurring aging mechanisms and reversible overvoltages is obtained by separating the degradation rate into partial rates of the overvoltage mechanisms.

KW - coating

KW - degradation

KW - PEM

KW - porous transport layer

KW - water electrolysis

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U2 - 10.1021/acsami.4c22455

DO - 10.1021/acsami.4c22455

M3 - Article

VL - 17

SP - 19070

EP - 19085

JO - ACS Applied Materials and Interfaces

JF - ACS Applied Materials and Interfaces

SN - 1944-8244

IS - 12

ER -

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