Advancing cold roll bonding efficiency by preceding XHV-adequate laser deoxidation

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OriginalspracheEnglisch
Seiten (von - bis)42-46
Seitenumfang5
FachzeitschriftManufacturing Letters
Jahrgang44
Frühes Online-Datum12 Mai 2025
PublikationsstatusVeröffentlicht - Juni 2025

Abstract

The influence of a preceding laser ablation surface treatment on cold roll bonding (CRB) efficiency under extreme high vacuum-adequate (XHV-adequate) conditions were examined. Experimental investigations were conducted in a controlled glovebox environment. The impact of varying laser parameters on the critical reduction required for bonding copper and aluminium sheets was analysed. The results demonstrate a significant reduction in critical deformation necessary for bond formation. Surfaces treated by laser ablation achieve bonding at plastic deformations as low as 0.5%. In comparison, brushed surfaces require a plastic strain of 19% in similar XHV-adequate conditions. Using confocal laser scanning microscopy, a correlation between laser parameters and resulting surface characteristics was established, revealing material-specific surface alterations. Scanning electron microscopy analysis of the bonded interfaces further shows enhanced interfacial deformation in laser-treated specimens, which is characterised by increased waviness and pronounced protrusions. The investigations demonstrate a synergistic effect between laser-induced surface modifications and oxide-free conditions in an XHV-adequate atmosphere, which leads to a significant optimisation of CRB efficiency.

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Advancing cold roll bonding efficiency by preceding XHV-adequate laser deoxidation. / Barienti, Khemais; Janthur, Finn Lennard; Heimers, Henri et al.
in: Manufacturing Letters, Jahrgang 44, 06.2025, S. 42-46.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Barienti K, Janthur FL, Heimers H, Seffer S, Hermsdorf J, Herbst S et al. Advancing cold roll bonding efficiency by preceding XHV-adequate laser deoxidation. Manufacturing Letters. 2025 Jun;44:42-46. Epub 2025 Mai 12. doi: 10.1016/j.mfglet.2025.03.002
Barienti, Khemais ; Janthur, Finn Lennard ; Heimers, Henri et al. / Advancing cold roll bonding efficiency by preceding XHV-adequate laser deoxidation. in: Manufacturing Letters. 2025 ; Jahrgang 44. S. 42-46.
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abstract = "The influence of a preceding laser ablation surface treatment on cold roll bonding (CRB) efficiency under extreme high vacuum-adequate (XHV-adequate) conditions were examined. Experimental investigations were conducted in a controlled glovebox environment. The impact of varying laser parameters on the critical reduction required for bonding copper and aluminium sheets was analysed. The results demonstrate a significant reduction in critical deformation necessary for bond formation. Surfaces treated by laser ablation achieve bonding at plastic deformations as low as 0.5%. In comparison, brushed surfaces require a plastic strain of 19% in similar XHV-adequate conditions. Using confocal laser scanning microscopy, a correlation between laser parameters and resulting surface characteristics was established, revealing material-specific surface alterations. Scanning electron microscopy analysis of the bonded interfaces further shows enhanced interfacial deformation in laser-treated specimens, which is characterised by increased waviness and pronounced protrusions. The investigations demonstrate a synergistic effect between laser-induced surface modifications and oxide-free conditions in an XHV-adequate atmosphere, which leads to a significant optimisation of CRB efficiency.",
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AU - Heimers, Henri

AU - Seffer, Sarah

AU - Hermsdorf, Jörg

AU - Herbst, Sebastian

AU - Overmeyer, Ludger

AU - Maier, Hans Jürgen

AU - Nürnberger, Florian

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N2 - The influence of a preceding laser ablation surface treatment on cold roll bonding (CRB) efficiency under extreme high vacuum-adequate (XHV-adequate) conditions were examined. Experimental investigations were conducted in a controlled glovebox environment. The impact of varying laser parameters on the critical reduction required for bonding copper and aluminium sheets was analysed. The results demonstrate a significant reduction in critical deformation necessary for bond formation. Surfaces treated by laser ablation achieve bonding at plastic deformations as low as 0.5%. In comparison, brushed surfaces require a plastic strain of 19% in similar XHV-adequate conditions. Using confocal laser scanning microscopy, a correlation between laser parameters and resulting surface characteristics was established, revealing material-specific surface alterations. Scanning electron microscopy analysis of the bonded interfaces further shows enhanced interfacial deformation in laser-treated specimens, which is characterised by increased waviness and pronounced protrusions. The investigations demonstrate a synergistic effect between laser-induced surface modifications and oxide-free conditions in an XHV-adequate atmosphere, which leads to a significant optimisation of CRB efficiency.

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KW - Cold roll bonding

KW - Copper–Aluminium bonding

KW - Process optimisation

KW - Surface morphology

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